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 * Products
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   * Protective Packaging
   * Poly Mailers
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 * Equipment
   * Case Erectors
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   * Void Fill Systems
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   * Corrugated Boxes
   * Packaging Supplies
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GOING GREEN: PREMIER RESTORES ‘BROWNFIELD’ SITE FOR HQ

PREMIER PACKAGING FACILITY REPRESENTS SUSTAINABILITY IN ACTION

In 2019, Premier Packaging’s state-of-the-art, 305,000-square-foot headquarters
and corporate distribution center opened at 4301 Produce Road. Just a few years
before, the 17 acres had been a brownfield property, a former industrial site
compromised by environmental issues that hindered redevelopment.

Premier and the property’s former owner spent money and 3 ½ years cleaning up
the property beyond government requirements. “We’ve continued sustainability by
bringing a fallow site back to service to benefit the community,” said project
manager Charles P. Marsh.

HOW GROUNDWATER BECAME CONTAMINATED

The brownfield site formerly housed a plant that used heat and dies to reshape
aluminum for different industries. A metal degreaser, carcinogenic
tetrachloroethylene (PCE), was regularly pumped into the plant from a tanker
truck via a hose and coupling. Over time, a leak developed, with the dripping
PCE forming a contaminated plume in the site’s groundwater.

The site’s then-owner installed 25 monitoring wells on the site and nearby
commercial properties and operated a $100,000-per-year water filtration system.
By 2015, PCE groundwater levels had fallen enough for Kentucky EPA officials to
allow the suspension of the filtration system. The site went up for sale, but
the environmental issues scared away potential buyers.

PREMIER TAKES ON THE CHALLENGE

Enter Premier Packaging owner John Gaynor, who thought the location was perfect
for consolidating operations from three different facilities for his company.
Premier provides custom-made packaging and shipping solutions for customers in
North and South America.

New technology was used to inject a slurry of solid iron and activated carbon
directly into the water plume, breaking down the PCE into less dangerous
components. As PCE groundwater levels have declined, the state of Kentucky has
allowed the closure of more of the monitoring wells. Currently four wells on
site are tested twice a year.

During construction of Premier’s facility, environmental compliance was tedious.
No dirt could be taken off the site without testing by an environmental
engineer. Unsafe dirt was sent to a controlled landfill.

The extra work and expense were worth it, according to Gaynor. “Here was an
inactive site that some might consider a liability. Instead, we cleaned it up
and turned it into a wonderful corporate distribution facility and a great
economic asset for the community.”

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