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ENGINEERED CARBON FIBER COMPOSITE WRAP

Deacon® Rocket Wrap® is a carbon fiber composite wrap featuring a proprietary
weave that has been tested in the lab and field to withstand extreme
temperatures and pressures.

Deacon Rocket Wrap offers a comprehensive carbon fiber wrap solution for a wide
variety of industrial applications. The heavy industrial carbon fiber offers
unique repair properties, resulting in no downtime, no demolition, and no new
permitting.

Deacon Rocket Wrap has been tested to hold up to extreme pressures and
temperatures.


 * Rocket Wrap Flyer


WANT TO SPEAK TO A TEAM MEMBER ABOUT DEACON ROCKET WRAP?


WHY CHOOSE ROCKET WRAP?

 * Meets ASME PCC2 Standards
 * Low Thermal Expansion
 * Extreme Chemical Resistance
 * High Tensile Strength
 * High Temperature Tolerance
 * High Strength-to-Weight Ratio
 * Substantial Cost-Savings of 80% vs. Replacement
 * Permanent Solutions
 * Custom Engineered Solutions
 * Conforms to Odd Geometry
 * Specially Formulated Proprietary Blend Epoxy
 * Reinforces Structures Beyond Original Capacity
 * Mitigates Environmental Damage due to Material Loss
 * Rocket Wrap FAQ




TARGET INDUSTRIES


 * Petrochemical
 * Refinery
 * Manufacturing/Industrial
 * Steel
 * Pulp & Paper
 * Power Generation
 * Construction
 * Marine
 * Transportation


APPLICATIONS


The repair solution for internal and external corrosion, erosion, stress
cracking, direct leaks, soft spots, microbial induced corrosion (MIC), and
general industrial leak repair.

 * Process Piping
 * Tanks
 * Silo Reinforcement & Repair
 * Concrete Structural Repair
 * Foundation Repair and Reinforcement


PRODUCT LINE


LEARN MORE about each product listed below by clicking on Product Name.

 * Rocket Wrap TDS
 * Chemical Compatibility Chart



PRODUCT TDS SDS Deacon Rocket Repair Kit Rocket Repair Kit TDS English

Rocket Fabric SDS English

Rocket Saturant (Part 1 Resin) SDS English


Rocket Saturant (Part 2 Hardener) SDS English

Rocket Primer (Part 1 Resin) SDS English


Rocket Primer (Part 2 Hardener) SDS English

Deacon Rocket Fabric Rocket Fabric TDS English Rocket Fabric SDS English Deacon
Rocket Saturant Rocket Saturant TDS English

Rocket Saturant (Part 1 Resin) SDS English


Rocket Saturant (Part 2 Hardener) SDS English

Deacon Rocket Filler Rocket Filler TDS English Rocket Filler (Part 1 Resin) SDS
English

Rocket Filler (Part 2 Hardener) SDS Englis Deacon Rocket Primer


Rocket Primer TDS English

Rocket Primer (Part 1 Resin) SDS English


Rocket Primer (Part 2 Hardener) SDS English

Deacon UV Top Coat UV Top Coat TDS English

UV Top Coat (Part 1) SDS English


UV Top Coat (Part 2) SDS English

Deacon Booster Kit Booster Kit TDS English

Booster Powder SDS English

Rocket Saturant (Part 1 Resin) SDS English


Rocket Saturant (Part 2 Hardener) SDS English

Deacon Jacket Wrap Jacket Wrap TDS English

Jacket Wrap SDS English

Deacon Diamond Putty Diamond Putty TDS English Diamond Putty SDS English Deacon
Seal Wrap
Deacon Seal Wrap FC

Deacon Seal Wrap SC


Seal Wrap TDS English


Seal Wrap FC TDS English Seal Wrap SC TDS English

Seal Wrap SDS English


Seal Wrap FC SDS English Seal Wrap SC SDS English


ROCKET WRAP FAQ


WHERE WAS THE PCC-2 QUALIFICATION TESTING PERFORMED?

Stress Engineering Services in Houston, TX.


HOW DO YOU CERTIFY INSTALLERS?

We perform In-person classroom training followed by hands on instruction. Each
installer is required to wrap a piece of pipe with a defect that is ultimately
sent to Stress Engineering Services for pressure testing.


DO YOU CHARGE FOR IN-PERSON TRAINING?

No


WHAT TEMPERATURE(S) WERE THE CHEMICAL COMPATIBILITY TESTS PERFORMED AT?

Chemical compatibility was performed in the lab at 77F (25C) and/or in the field
up to the maximum operating temperature of the product(s). Our experience with
two-part epoxies goes back to 1988


WHICH SUBSTRATE MATERIAL(S) HAS QUALIFICATION TESTING BEEN PERFORMED FOR
(MANDATORY APPENDIX 405-IV DATA)?

Rocket Wrap was qualified on carbon steel. Additional testing will be performed
on stainless steel in the near future.



WHAT IS THE FIBER ORIENTATION PATTERN FOR THE FABRIC? ARE ANY DIRECTIONS
WEIGHTED MORE THAN OTHERS?

The fabric is composed of 12K and 6K tows in a biaxial orientation. Eight yarns
per inch +/-0.5 for both sizes.



ARE THERE ANY HOLD POINTS FOR APPLICATIONS WHERE FIBER ORIENTATION IS CRITICAL?
(E.G. PATCHES, LARGE OD REPAIRS, ETC.)

Our definition of hold points are pauses in the procedure to check conditions
pre wrap, during wrap and post wrap. These topics are part of our training that
is required to use our product. Additional hold points are part of specific
instructions for customer requested full design packages if needed for critical
applications. In these situations, our Engineering Department is fully engaged
with the design and planning activities with the customer and selected
applicator. The typical wrapping applications do not require additional hold
points other than what is routine for providing full and correct preparation for
wrapping.


HOW ARE LARGE OPEN TIMES BETWEEN SURFACE PREPARATION AND FIRST APPLICATION
HANDLED?

Work times for the saturant, filler, and primer are dependent on the atmospheric
conditions, substrate temperature, and volume of product being mixed. Guidelines
pertaining to application temperature, pot life, and tack free times are listed
on the TDS.


I MAY HAVE MISSED IT BUT I DIDN’T SEE ANY CURE SCHEDULES. COULD YOU EITHER POINT
ME IN THE RIGHT DIRECTION OR PROVIDE THE RELEVANT DOCUMENTATION?

Please refer to the TDS for additional information regarding curing. The curing
for the epoxy is very straightforward, mix appropriate ratios of part A and B,
mix thoroughly, saturate and apply fabric as per training, apply compression
wrap, allow time for full cure. Remember that environmental conditions will
fully dictate cure speed and ultimate hardness.


WHEN DESIGNING A REPAIR, IS THERE A CHECK FOR THE POSSIBILITY OF DELAMINATION?

PCC-2 is the standard followed for all calculations and related conditions for
performing a wrap repair. See section 401-4.7 Live Repairs. If a customer has a
situation where they request this specific examination, we would be happy to
explore this with them. This is not a routinely used formula.


GET CONNECTED

Offices in the United States, United Kingdom and Canada

Contact Us Blog

UNITED STATES

930 Whitmore Drive
Rockwall, Texas 75087
713-670-5700
800-538-5823


CANADA

Units 8 & 9, 1260-34 Avenue
Nisku, Alberta T9E 1K7
780-463-7441
888-771-7775


UNITED KINGDOM

Unit 9, Foster Avenue
Woodside Park Industrial Estate
Dunstable, Bedfordshire LU5 5TA
+44 1707 379870


(Manufacturing facility in the United States - Rockwall, TX)

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