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USE CASES


AS WORLD MARKET LEADER IN AUTOMATION TECHNOLOGY, WE CLOSELY FOLLOW OUR
CUSTOMERS’ REQUIREMENTS.

With moneo, we offer you a future-oriented digital tool for long-term successful
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More customers' experiences ➜

There are many applications for our solutions. We have worked out some use
cases.

Do you have other ideas or requirements?
We will be glad to offer you our expertise and advice.



Webinar: moneo – simply made for you
 * Tools for an easy and successful start into the digitalisation of your
   production


SELECT A CATEGORY

 * The latest use cases
 * CIP
 * Control cabinet monitoring
 * Filter monitoring
 * Consumption monitoring
 * Level monitoring
 * Piece counting
 * Vibration monitoring
 * Motor health
 * Current consumption
 * Decanter


THE LATEST USE CASES


CONTINUOUS LEVEL MEASUREMENT ON TANKS OF A CIP SYSTEM

The non-contact level measurement principle with radar offers many advantages
for monitoring a CIP system.




CONDITION MONITORING OF A FAN

Detecting the quality of the phase currents on a fan of an exhaust system for
the needs-based organisation of maintenance units.




CONDITION MONITORING OF A DECANTER

Water treatment takes place mainly in the decanter.






CIP


CONTINUOUS LEVEL MEASUREMENT ON TANKS OF A CIP SYSTEM WITH MONEO RTM AND RADAR
SENSORS

The non-contact level measurement principle with radar offers many advantages
for monitoring a CIP system. Contact with media (acids, alkalis) and heating
coils is avoided so that the measurement is independent of the temperature and
density of the media. These advantages complete the quality assurance of the CIP
cleaning process.

To the detailed report


PUMP MONITORING IN A CIP PLANT USING THE MONEO SMARTLIMITWATCHER

In this use case, a supply pump– one of the central elements of a CIP plant– is
to be monitored in order to detect and signal any anomalies in time. The example
illustrates the use of moneo|RTM for data recording and visualisation. Using the
SmartLimitWatcher function of the DataScienceToolbox, a model is calculated that
monitors the pump after a teach-in phase and reports any deviations.

To the detailed report


MONITORING CONDUCTIVITY IN A CIP PLANT

Ensuring process steps in process plant cleaning. Conductivity sensors are
ideally suited for use in the food industry. They detect the conductivity and
concentration of different media and can differentiate between e.g. cleaning
agents, rinsing water, and the food product. This means that it is not only
possible to constantly track the product but also to reduce the waste of product
and rinsing water– all without making adjustments to the sensor. Precise, fast
and reliable process measurements help to improve plant availability and
optimise cleaning cycles.

To the detailed report


VOLUMETRIC FLOW MONITORING OF A CIP PLANT USING MONEO RTM

Cleaning process control in the food and beverage industry When processing
biological substances destined for consumption, such as milk, strict hygiene is
vital. One of the decisive factors for a perfect cleaning result is the flow and
thus the mechanical effect.

To the detailed report


TEMPERATURE MONITORING IN A CIP PLANT

A CIP set is a process plant commonly found in the food and beverage industry,
which undergoes cleaning in place (CIP). When processing biological substances
destined for consumption, such as milk, strict hygiene is vital to prevent the
introduction of harmful germs that could endanger the health of consumers.

To the detailed report




CONTROL CABINET MONITORING


CONTROL CABINET MONITORING WITH MONEO RTM

Condition monitoring of electrical components In a control cabinet, electrical
and electronic components are protected from dust and water as well as
electromagnetic and mechanical influences that can lead to damage or failure.
Waste heat produced by the components and site-related temperature fluctuations
can cause overheating and increased humidity due to condensation. In order to be
able to restore the ideal conditions quickly, the control cabinet is monitored.

To the detailed report




FILTER MONITORING


MONITORING THE HIGH-PRESSURE OIL FILTER BY MEANS OF THE DIFFERENTIAL PRESSURE ON
A HYDRAULIC TEST BENCH

Real time maintenance of an oil filter with moneo RTM. Filter monitoring plays
an essential role in the smooth operation of production plants. In addition to
air filters and water filters, condition monitoring of oil filters is of
particular importance. Undetected soiling leads to consequential damage with
possibly high follow-up costs. moneo RTM monitors the filters and is the basis
for condition-based maintenance

To the detailed report


MONITORING THE WATER FILTERS IN COOLING CIRCUITS WITH MONEO RTM

Condition-based filter maintenance in systems with heat exchangers using moneo
RTM Microfilters in ifm prover gmbh’s cooling circuits ensure that their systems
with heat exchangers run smoothly. The filters protect the heat exchangers in
the connected machines by removing impurities from the cooling water. This
important filter element must be serviced and changed regularly. Permanent
monitoring optimises this process and guarantees continuous operation of the
systems.

To the detailed report


MONITORING THE AIR FILTERS IN PRODUCTION WITH MONEO RTM

Visualisation and analysis of filter conditions. The central ventilation system
at ifm prover gmbh is to be monitored. This includes the filters for the air
supply and exhaust as well as the filters of the workstation exhaust system on
the ground floor and the first floor. In principle, filters are, in simplified
terms, a resistor in a system. Foreign particles that do not belong to the
medium clog the open meshes or pores of the filter.

To the detailed report




CONSUMPTION MONITORING


CONSUMPTION METERING VIA PULSE OUTPUTS OR AN S0 INTERFACE USING MONEO RTM

With little effort and without interfering with existing systems, consumption
data can be recorded and used to optimise energy consumption: On the one hand
potential energy savings are shown, on the other hand it becomes evident where
energy is wasted.

To the detailed report


CONSUMPTION MONITORING

Visualisation and analysis of the consumption of cooling circuits in production
using moneo RTM

To the detailed report




LEVEL MONITORING


CONTINUOUS LEVEL MEASUREMENT ON TANKS OF A CIP SYSTEM WITH MONEO RTM AND RADAR
SENSORS

The non-contact level measurement principle with radar offers many advantages
for monitoring a CIP system. Contact with media (acids, alkalis) and heating
coils is avoided so that the measurement is independent of the temperature and
density of the media. These advantages complete the quality assurance of the CIP
cleaning process.

To the detailed report


LEVEL MONITORING IN DRUMS WITH TWO-COMPONENT CASTING RESIN AT IFM PROVER GMBH

The internal control of the installation for potting terminal devices of ifm
prover monitors, among other things, the level of the drums. If one of the drums
is underfilled, a lamp signals the necessity to change the drum. If the signal
and, thus, the required drum change is detected too late, production stops will
occur, mainly because the filling with casting resin cannot be carried out in
the appropriate time.

To the detailed report


LEVEL MONITORING IN A CALIBRATION PLANT

Level monitoring on cold and hot water tanks. To ensure maximum measuring
accuracy, both hot and cold water is sent through the sensors. The measured
values are used for calibration.

To the detailed report




PIECE COUNTING


COUNTING OF WORKPIECE CARRIER CIRCULATIONS USING MONEO RTM

Circulation counter in the plasma activation process of a production machine for
electronic modules. The workpiece carriers in a production machine for
electronic modules are subject to wear due to friction, impacts and plasma
activation. To safeguard product quality, the workpiece carriers must be in
faultless condition. Regular maintenance and replacement is thus necessary.

To the detailed report


QUANTITY-BASED MAINTENANCE OF WEAR PARTS USING MONEO RTM

Counting of embossing operations with a LOGO! mini controller. During the
assembly of pressure sensors at a work station, parts for pressure sensors are
embossed with an automatic embossing machine. The embossing stamp is
particularly subject to wear. The level of wear primarily depends on the number
of processed workpieces.

To the detailed report


OPTIMISED MAINTENANCE OF WEAR PARTS AT A FINAL TEST STATION WITH MONEO RTM

Change of maintenance strategy towards condition-based maintenance at ifm prover
gmbh. Product quality is a significant success factor for ifm. For the purpose
of quality control, a final inspection of pressure sensors is carried out at
various workstations at ifm prover. Different types of production equipment are
used. In some cases, electrical contact between the production equipment and the
tested pressure sensors is established via an M12 connector. The constant
friction caused by connecting the sensors results in wear of the socket on this
connector. Consequently, the production equipment must be replaced regularly.

To the detailed report


COUNTING OF CYCLES ON A KNUCKLE-JOINT PRESS

Quantity-based process monitoring for quality assurance

To the detailed report


PIECE COUNTING OF GOOD/BAD PARTS PRODUCED

At ifm prover, different components for pressure sensors are produced on an
automated production plant. At the end of the production process, the good and
bad parts are separated.

To the detailed report




VIBRATION MONITORING


VIBRATION MONITORING OF FANS IN A CENTRAL EXTRACTION SYSTEM AT IFM PROVER GMBH

In an extraction system in the production hall, the fan performance is decisive.
Soldering fumes and fine dusts produced by laser marking must be properly
extracted. If there is no permanent fan monitoring, there is a risk that the
plant might suddenly fail. Fine dusts produced by laser marking that are not
properly extracted will lead to a loss of quality. Special care should also be
taken with soldering fumes because they are highly hazardous to health. Last but
not least, there is the risk of a total failure of the entire production area if
machines come to a standstill because waste heat cannot be adequately
dissipated.

To the detailed report




MOTOR HEALTH


WIRE FEED MOTOR CURRENT MONITORING SYSTEM IMPROVES ROBOTIC WELDING PERFORMANCE

ifm’s moneo Real-Time Monitoring System improves robot welding performance by
monitoring the current of weld feed speed to the welding gun. Overload and
underload spikes are identified and allows the operator the opportunity to
correct the wire feed for uninterrupted production.

To the detailed report




CURRENT CONSUMPTION


DETECTING THE OPERATING STATUS OF A COMPRESSOR BASED ON THE CURRENT CONSUMPTION

Detecting the operating hours of a compressor based on the operating status. The
correct functioning of a compressor is essential for the production processes.
The availability of a compressor has an enormous impact on many
production-relevant systems and processes.

To the detailed report


CONDITION MONITORING OF A FAN BASED ON THE CURRENT CONSUMPTION

Detecting the quality of the phase currents on a fan of an exhaust system for
the needs-based organisation of maintenance units.

To the detailed report




DECANTER


CONDITION MONITORING OF A DECANTER FOR THE RECOVERY OF CLEAN WATER WITH MONEO
RTM.

Water treatment takes place mainly in the decanter. Monitoring is therefore
necessary to ensure that chemicals are disposed of in accordance with wastewater
regulations during the ongoing manufacturing process of flexible printed
circuits. If there is a defect in the decanter, the entire production of
flexible printed circuits must be stopped as the chemical disposal downstream of
the manufacturing process by means of the decanter is equally decisive for the
overall process.

To the detailed report


MORE INFORMATION


MONEO: THE IIOT PLATFORM FOR INDUSTRY AND PRODUCTION

ifm moneo is a digital toolbox in the form of an IIoT platform and consists of
basic software and applications.




MONEO PRODUCTS

moneo is the all-in-one platform for all those who aim for predictive
interaction with their installation.




GET ADVICE FROM OUR EXPERTS

Convinced? Just get in touch. We will accompany you on your way.


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