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Submitted URL: http://www.anybotics.com/how-to-hire-an-industrial-inspection-robot-part-1/
Effective URL: https://www.anybotics.com/news/how-to-hire-an-industrial-inspection-robot-part-1/
Submission: On October 02 via api from AE — Scanned from DE
Effective URL: https://www.anybotics.com/news/how-to-hire-an-industrial-inspection-robot-part-1/
Submission: On October 02 via api from AE — Scanned from DE
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Article
April 6, 2023
HOW TO HIRE AN INDUSTRIAL INSPECTION ROBOT – PART 1
IDENTIFYING THE TASKS YOU WANT TO AUTOMATE
Industrial inspection robots are mobile data-gathering systems. They carry
measurement sensors and are designed to navigate facilities built for humans.
The usage of this technology is rapidly growing, yet it requires intricate
knowledge for new adopters to hire their first inspection robot.
If you are interested in using ground robots to automate industrial inspection
jobs in your plant operations, this three-part article series is for you. It
will equip you to evaluate different platforms, understand the industrial
inspection ecosystem, and make informed decisions around requirements,
applications, and suitability. Part one focuses on identifying the tasks you
want to automate. Part two focuses on enabling inspection robots at your
operations. Part three focuses on integration, safety, and support.
WHY SHOULD I USE AN INSPECTION ROBOT?
Meticulous facility inspection optimizes maintenance efforts, extends equipment
life, minimizes downtime, and increases operational productivity. However,
inspection processes involve multiple steps that require a significant
investment of human time, costs, and varying risks to workers.
Automation technology offers tremendous opportunities for efficiency gains, cost
savings, and production increases. Beyond the basic coverage provided by
stationary sensors, autonomous mobile inspection robots offer a scalable and
effective method for continuously collecting and analyzing digital operational
data. This approach has a significant impact on the effectiveness of inspections
and remote operations, and improves safety by removing human workers from
hazardous environments.
To take advantage of these benefits, plant operators are using autonomous robots
that can navigate multi-story environments, tolerate adverse conditions and
gather valuable operational insights. Autonomous robotics technology is relevant
to all asset-intensive industries, including oil & gas, chemicals, mining,
energy & utilities, and construction. Innovative asset owners know this and are
increasingly using autonomous robots in their inspection and workforce
planning.
Comparing different robotic inspection offerings can be overwhelming. It
involves knowing why you require the technology, considering the suitability of
an entire solution, i.e., looking beyond the physical robotic carrier platform,
evaluating the solution from an end-to-end perspective, and ultimately
partnering with an enterprise-level vendor.
The first step is to determine what you want to accomplish with inspection
robots. Typically focused on productivity, safety, optimization and
digitalization, industrial plant owners are deploying autonomous robotics
technology for one or more of the following reasons:
Increase Productivity
Higher equipment uptime
Longer asset lifetime
Reduce production losses
Improve Safety & Sustainability
Reduce hazardous exposure
Mitigate workforce shortages
Attract, retain & upskill workforce
Optimize Maintenance
Increase inspection cadence & accuracy
Conduct inspections during operation
Decrease inspection costs
Accelerate Digitalization
Create & maintain digital facility records
Digitalize manual processes
Enable predictive monitoring & maintenance
ANYMAL – SIGNIFICANTLY CONTRIBUTING TO CHEMICAL FACILITIES’ UPTIME
W.R. Grace is transitioning the Düren Chemical Plant (Germany) from planned to
preventive maintenance with ANYmal from ANYbotics as a critical component. In
operations, ANYmal achieved a 1.5% increase in plant uptime.
SELECTING A FITTING ROBOT INSPECTION SOLUTION
It is critical that you determine if robotic inspection solutions meet your
organization’s specific needs. To do this best, you need to consider several
aspects when matching inspection solution capabilities with your automation
needs and operational realities.
Having a good grasp of your inspection and data needs, your operational
environment, and inspection robot capabilities is crucial. It is also essential
that you assess safety and security compliance and understand the role, and
availability, of support services provided by the vendor.
AUTOMATING INSPECTION – DETERMINE THE JOBS TO BE DONE
The type of inspection jobs you want to automate will determine the type of
output data and insights you need. This is critical because the type and quality
of data that can be delivered will vary from robot to robot. The first step in
ensuring that an inspection robot solution can work effectively is to be clear
about the jobs that can be automated by inspection robots.
What jobs can inspection robots automate?
Inspection robots create value by efficiently performing various essential and
repetitive jobs autonomously, which allows you to collect and manage your
inspection and monitoring data. Typical jobs automated by industrial-grade
inspection robots include:
Monitor Assets in Operation
Detect equipment failures early and take preventive maintenance action to avert
costly defects and downtime.
What sensor does the robot need?
Visual optical zoom camera
Directional ultrasonic microphone
Identify Thermal Anomalies
Powerful, previously undetected insights about the condition of equipment
through frequent automated thermal inspection.
What sensor does the robot need?
High quality thermal camera
Detect Gas Presence
Monitor combustible and toxic gas concentration levels in real-time and enable
operators to react to gas leaks early.
What sensor does the robot need?
Range of toxic and/or combustible gas sensors
Enable Reality Capture
Create and update existing 3D models on-demand, more accurately, cheaper, and
quicker.
What sensor does the robot need?
360° Lidar scanner
ANYBOTICS – AUTOMATED END-TO-END SOLUTIONS
ANYmal, the ANYbotics inspection robot, provides a ‘ready-to-go’, end-to-end
solution that allows customers to automate inspections easily and create value
immediately.
WATCH DEMO
How accurately do inspection robots monitor industrial facilities?
High-end sensors enable inspection robots to perceive beyond a human’s natural
perception, which allows the robots to collect very accurate, high-quality data.
They cover hundreds of inspection points per mission and can consistently
conduct multiple, precise tasks at any time of the day. The data quality depends
on the robot’s data capturing, contextualization, processing, and quality
optimization capabilities.
Capturing data: The robot’s ability to consistently locate and access all
predefined and ad hoc inspection points and reliably capture high-quality raw
sensor data from the same viewpoint.
Data contextualization and fusion: The robot’s ability to associate data with
time, location, viewpoint and create additional insights through the fusion of
extrinsically calibrated sensors (e.g., visual, thermal, and acoustic
measurements, gas leak detection, and reality capture).
Inspection intelligence: The robot’s ability to firstly, verify the state of
instrumentation and equipment (e.g., manometers, gauges, counters, LCDs, levers,
and valves) and, secondly, through AI-based inspection algorithms, detect
anomalies and turn information into insights.
Quality optimization: The robot’s ability to assess data through edge computing
and to make adjustments for poor quality. This happens through object
recognition, correctly framing equipment (even after movement), unwarping
perspectives, removing background objects, and reacting to visibility issues
such as occlusion or glare.
ANYMAL – AUTONOMOUS INSPECTION INTELLIGENCE
ANYmal immediately self-determines the quality of the data collected on its
missions and autonomously takes corrective measures. As can be seen in the image
below, ANYmal adjusts its position to avoid reflections on the gauge and
retrieves the exact value on the display. The same applies to occlusion caused
by people or material.
CAN INSPECTION ROBOTS WORK BY THEMSELVES?
With the availability of small 3D sensors, such as depth cameras and Lidar, and
powerful portable computing, established technology enables autonomous mobile
robots to accomplish work by themself in complex environments. Robot control
occurs on three levels:
Full autonomy: The robot can repeatedly move through industrial environments
without human intervention. Once set up for the environment, the robot finds the
fastest way to complete its inspection tasks while continuously checking for and
avoiding obstacles.
Supervised autonomy: The robot operates independently to accomplish individual
short-term tasks under human supervision. For example, the operator might ask
for a specific reading, and the robot will self-navigate to the required
location to deliver the result. During execution, the robot might rely on
operator feedback in unexpected situations.
Teleoperation: Operators maintain complete control over the robot remotely. The
user receives a real-time video stream and other environmental data and commands
the robot to move in a particular direction. The robot takes care of basic
mobility, stability, and obstacle avoidance, but the user can also steer the
robot in previously unknown environments.
Fully autonomous robots are required to conduct effective routine inspections.
They enable more frequent inspection missions around the clock, provide accurate
data consistently, minimize the risk of human operator error, and don’t require
human resources. Most fully autonomous solutions offer robot docking stations
that allow for regular recharging, which enables numerous inspection missions,
as well as operating time and range extension through multiple docking stations.
ANYMAL – AUTOMATED DOCKING AND CHARGING
ANYbotics’ robots offer industry-leading autonomy out of the box. Built-in
Lidar, surround depth cameras, and powerful onboard computing enable full
autonomy, automated docking and charging, even in complex environments. There is
no need for continuous data connectivity, or the need to install artificial
markers.
Once you have compared the tasks you want to automate with what inspection
robots can do, continue by reading Part 2 of this series, which focuses on
inspection robots in your operation.
ARTICLE SERIES
PART 1: IDENTIFYING THE TASKS YOU WANT TO AUTOMATE
PART 2: INSPECTION ROBOTS IN YOUR OPERATIONS
Part 2: Inspection Robots in Your Operations
PART 3: INTEGRATION, SAFETY, SECURITY AND SUPPORT
Part 3: Integration, Safety, Security and Support
ABOUT ANYBOTICS
Since 2016, Swiss robotics company ANYbotics has developed innovative,
intelligent, and integrated robotic solutions that improve workers’ lives,
increase productivity, and support more sustainable industrial facilities.
Partnering with global technology leaders, ANYbotics provides autonomous,
automated, end-to-end robotic inspection solutions, for complex, hazardous, and
explosive industrial environments, to large asset operators. ANYbotics is a
fast-growing company with over 100 employees focused on supporting the
inspection needs of workers in oil & gas, power, energy, mining, processing,
chemicals, transportation, and construction.
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