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Home » Automotive Inspections Made Easy With Videoscopes

AutomotiveFeaturedSponsored Content


AUTOMOTIVE INSPECTIONS MADE EASY WITH VIDEOSCOPES

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Videoscopes leverage flexible insertion tube probes equipped with cameras to
navigate and capture high-resolution images in hard-to-reach areas. (Credit:
Evident)

BY SPONSOR

January 31, 20245 minsUpdated on February 1, 2024

Component inspections are critical to automotive manufacturing and maintenance
processes, ensuring that machined parts and assemblies meet quality and safety
standards. The complexity of modern automobile components, along with the
burgeoning popularity of electric vehicles (EVs), has increased the demand for
advanced inspection tools. Videoscope inspection systems can provide great value
to a variety of core applications in automotive manufacturing and maintenance.

Content provided by Fayez Basheer Product Marketing Manager RVI at Evident


THE CHALLENGES POSED BY AUTOMOTIVE INSPECTIONS

As automotive technologies evolve rapidly, machined parts are becoming smaller
to improve vehicle efficiency. Automotive designs in general, are becoming
increasingly complex, especially with the surging popularity of EVs. This
complexity poses challenges for traditional inspection methods during
manufacturing and maintenance, often necessitating destructive testing or
disassembly. 

In response to the growing need for better inspection solutions, videoscope
technology has emerged as a game-changer. Videoscopes leverage flexible
insertion tube probes equipped with cameras to navigate and capture
high-resolution images in hard-to-reach areas, allowing for remote visual
inspection (RVI) of automotive components. The latest in industrial videoscope
technology, the IPLEX™ TX II video borescope from Evident, comes equipped with
ultra-thin diameter insertion tubes, enhanced durability, and a host of imaging
features to streamline automotive inspections.


VIDEOSCOPY IN AUTOMOTIVE MANUFACTURING

During automotive manufacturing, metal machined parts require meticulous
inspection to ensure they meet the required level of quality prior to assembly.
Inspections are generally implemented to check for burrs and residual sand that
may remain after drilling or casting. Should burrs or residual sand be left
behind, performance and safety issues can arise.

Inspections of metal machined parts have traditionally been carried out
visually, forcing manufacturers to carry out random destructive testing of
manufactured components in order to access key internal spaces.

Thanks to industrial videoscope technology, destructive testing of machined
parts is no longer necessary. Providing visual access to intricate internal
spaces, the IPLEX TX II video borescope features an ultra-narrow flexible scope
with an outer diameter of just 2.2 mm—in contrast to the standard diameter of
4.0–6.0 mm. In addition, the IPLEX TX II has an advanced, short articulated tip
that allows the scope to be easily inserted and flexibly manoeuvred in all
directions, while a protective metal casing also reduces friction. This makes
for a highly durable device that can navigate the tightest of spaces. 


COMBUSTION ENGINE AND EV MAINTENANCE

In addition to manufacturing, videoscopes are valuable for vehicle maintenance
and diagnostics. Videoscope systems can easily be inserted into engine
compartments, exhaust systems and other internal spaces, allowing for the
convenient inspection of critical parts without the need for disassembly. The
IPLEX TX II has a field of view of 120 degrees, significantly wider than
conventional systems that offer 60–90 degrees. This allows for faults and wear
to be detected with greater reliability. 

EV inverter circuit board inspection (Credit: Evident)

Electric vehicles present unique challenges when it comes to carrying out
maintenance inspections, with smaller and more complex components (mechanical
and electrical) that require regular surveillance. One of the most important EV
components that needs regular inspection is the inverter, responsible for
supplying electricity to the traction motor that drives the wheels. Its inner
workings, such as the circuit board, are only accessible through a very narrow
opening.

The IPLEX TX II video borescope’s ultra-narrow scope makes easy work of
navigating EV inverters and comes with imaging features like light intensity
control, allowing for easy observation of soldering details in close proximity.
This makes for a rapid and streamlined inspection process that saves time and
money.  


A NEW ERA FOR AUTOMOTIVE INSPECTIONS

Videoscope technology is transforming our approach to daily automotive
inspection tasks. Negating the need for destructive testing and disassembly,
videoscopes provide convenient inspection of hard-to-reach spaces during
manufacturing and maintenance. The latest in videoscope technology, the IPLEX TX
II combines an ultra-thin profile with high durability and powerful imaging
features to make automotive inspections easier than ever.


FIND OUT HOW THE IPLEX TX II CAN ELEVATE YOUR AUTOMOTIVE INSPECTIONS

Click HERE

 

Inspection

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