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info@pamarco.com

 * Markets
   * Corrugated
   * Flexible Packaging
   * Coating & Laminating
   * Offset Coating
   * Narrow Web
 * Products
   * Rolls & Sleeves
     * Anilox Rolls & Sleeves
   * Ink Management
     * Proofers
     * Ink Doctor Systems
     * Ink Management Systems
   * Cleaning
     * CARE® Products
     * Anilox Cleaning
   * Press Accessories
     * Roll Covers
     * Microscopes
     * Filtration
   * Partner Products
     * Inometa
     * Eaglewood Technologies
     * GAMA
 * Services
   * Anilox Roll Audits
     * DIY Anilox Roll Audit with John Rastetter
   * Anilox Restoration
 * Resources
   * Media Hub (secure)
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   * Americas Sales Territory Map
   * Plant Locations
   * Company Catalog
   * Care Price Sheet
   * Solutions Price Sheet
   * SDS
   * Calculators
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 * About Us
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   * Leadership
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 * Site Docs
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Select Page
 * Markets
   * Corrugated
   * Flexible Packaging
   * Coating & Laminating
   * Offset Coating
   * Narrow Web
 * Products
   * Rolls & Sleeves
     * Anilox Rolls & Sleeves
   * Ink Management
     * Proofers
     * Ink Doctor Systems
     * Ink Management Systems
   * Cleaning
     * CARE® Products
     * Anilox Cleaning
   * Press Accessories
     * Roll Covers
     * Microscopes
     * Filtration
   * Partner Products
     * Inometa
     * Eaglewood Technologies
     * GAMA
 * Services
   * Anilox Roll Audits
     * DIY Anilox Roll Audit with John Rastetter
   * Anilox Restoration
 * Resources
   * Media Hub (secure)
   * Pamarco UK Website
   * Americas Sales Territory Map
   * Plant Locations
   * Company Catalog
   * Care Price Sheet
   * Solutions Price Sheet
   * SDS
   * Calculators
   * Blogs
 * About Us
   * Our History
   * Mission/Vision & Values
   * Leadership
   * Careers
   * Branded Merchandise Store
 * Site Docs
   * Privacy Statement
   * Cookie Policy
   * Disclaimer


AN OVERVIEW OF COATING APPLICATIONS

by Rick Spong | Jun 6, 2024 | Blog | 0 comments

Understanding coating applications is critical to getting the most out of an
engraved roller. The coating process is truly individualized because it includes
many variables, so this is only intended to provide a cursory overview to get
you started. Please keep in mind that working with an experienced guide to
finalize details is going to provide you with the best results. They can help
you calculate the coating thickness you’ll need for your end product, transfer
rates, and other factors.

Coating applications are typically applied using two methods. These are
straightforward: the first method, direct application, is when the engraved
gravure roller is making a direct transfer to the substrate. With the second
method, indirect application, the engraved roller transfers the coating to a
separate application roller that will, in turn, transfer the coating to the
substrate.

The chemistry involved in your coating affects the roller volume required. Are
you working with water based? Solvent? UV? EB? The flash-off of solvents and
amines occurring with the use of solvent or water based coatings requires
adjusting to a higher gravure roller volume.

There are three critical variables surrounding the coating application. They are
the dry target coat weight, percent of solids and viscosity, and the specific
gravity in lbs/gallon. When taken into account properly, these three can
fine-tune your application to an impressive degree. Let’s take a quick look at
each:

Dry target coat weight

 * A major factor in recommending a line count and volume for the engraved
   roller
 * Measured in lbs/ream or grams per square meter (gsm)

Percent of solids and viscosity

 * As percent solid increases, volume required decreases
 * Direct vs indirect transfer rate can vary up to a little over twenty percent
 * Key in determining selection of roller volume

Specific gravity

 * Measured in pounds per gallon
 * As specific gravity increases, less volume required from roller

Visit our coating and laminating page on our website.

Experts at Pamarco have spent the last 75 years perfecting the science behind
coating applications and the roller volumes best suited to your needs. If you
are uncertain of the next step in the coating process, we would be honored to
serve you by getting to know you, your particular situation, and helping you get
the most out of your investments.

By Rick Spong, Northeast Sales Representative

Cell: 845-258-0185

Email: Rick.Spong@Pamarco.com




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