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We use cookies to make TwinThread’s website a better place. Cookies help to provide a more personalized experience for you and improved web analytics for us. We promise to not share or sell your data. To learn more about the different cookies we're using, check out our Cookie Policy (baked goods not included). Accept Skip Page Navigation * Why TwinThread * Overview * For Process Manufacturers * For OEMs * Platform * Overview * Virtual Operations Center * Continuous Improvement * Operationalization * Digital Twins * AI Modeling * Pre-Built Solutions * What We Deliver * Resources * Success Stories * FAQ * Webinars * White Papers * Product Tour * Insights Blog * Press Room * Company * Our Team * Partners * Careers * Contact Us * Security * Pricing * Why TwinThread child * Platform child * Resources child * Company child * Pricing * Why TwinThread * Overview * For Process Manufacturers * For OEMs * Platform * Overview * Virtual Operations Center * Continuous Improvement * Operationalization * Digital Twins * AI Modeling * Pre-Built Solutions * What We Deliver * Resources * Success Stories * FAQ * Webinars * White Papers * Product Tour * Insights Blog * Press Room * Company * Our Team * Partners * Careers * Contact Us * Security × PROCESS MANUFACTURERS A Platform For Manufacturers are facing a perfect storm of productivity challenges due to aging infrastructure, accelerating skills gaps, volatile supply chains, and regulatory compliance burdens. With TwinThread, you can create a Virtual Operations Center that harnesses the power of Industrial AI and Digital Twins to increase productivity, reduce downtime, and improve energy efficiency at a single site or across your global operations. WE SERVE A BROAD RANGE OF PROCESS AND HYBRID INDUSTRIES TwinThread specializes in complex process and multiple-mode manufacturing where quality, efficiency, and sustainability are paramount. CONSUMER PRODUCTS FOOD & BEVERAGE PLASTICS PACKAGING PULP & PAPER MATERIALS SPECIALTY CHEMICALS METALS & MINING OIL & GAS WE EMPOWER YOU TO DELIVER RESULTS Embrace and extend the automation you have today by adding Industrial AI. Attack common productivity challenges out of the box and enable faster, more automated decision-making at all levels of the organization. ENABLE AUTONOMOUS OPERATIONS There are multiple steps in the journey towards the autonomous plant. Get started quickly and easily with pre-built solutions that deliver value at each step. Perfect Batch Perfect Quality Uptime Optimization Throughput Optimization DELIVER NEXT-LEVEL EFFICIENCY Tracking metrics is one thing. Driving improvements around those metrics in a repeatable way is another. TwinThread gives you the tools and capabilities to modernize your Continuous Improvement process with Digital Twins and Industrial AI. Perfect Quality Uptime Optimization Throughput Optimization Continuous Improvement TURBO-CHARGE YOUR LEGACY MES Add uptime, throughput, and quality optimization directly on top of your MES. Don’t stop at tracking performance; add Industrial AI to evolve into a self-optimizing plant. Perfect Production Perfect Quality Uptime Optimization Throughput Optimization DON'T HAVE AN MES YET? Deploy MES “Lite” first using TwinThread. Use Digital Twins and Industrial AI to go beyond just measuring OEE and optimize every component with autonomous recommendations. Perfect Quality Uptime Optimization Throughput Optimization MAKE EVERY OPERATOR YOUR BEST OPERATOR AND EVERY RUN YOUR BEST RUN No more “little black books” kept by your most experienced operators. Fully digitize recipes, centerlines, and operating practices. Apply Industrial AI to continuously optimize so everyone delivers consistent results. Perfect Quality Uptime Optimization Throughput Optimization PROFIT FROM ALL THE DATA IN YOUR HISTORIAN The more you use your historian data, the more you wish you could do even more. Integrating TwinThread with your historian means you can apply cutting-edge, automated analytics across all your data. All you need to bring is your process expertise; we’ll automate the rest. Digital Twins AI Modeling OPTIMIZE BATCHING LIKE NEVER BEFORE Take the “golden batch” concept to the next level with Industrial AI. Optimize yield, quality, cycle time, and phase-level control with a level of fidelity and automation never before possible. Perfect Batch Perfect Quality EXTEND YOUR QUALITY MANAGEMENT SYSTEM TO CREATE A MODERN QUALITY OPTIMIZATION SYSTEM There’s no need to replace your legacy Quality Management System. Integrate TwinThread to add Industrial AI capabilities that create a clear path to autonomous control of multiple quality objectives. Perfect Quality DEPLOY AN “OPEN AND SCALABLE” PREDICTIVE MAINTENANCE STRATEGY Too many alternatives lock you into vendor-specific sensors and data ownership conflicts. Apply TwinThread on top of your existing data and multiple vendors’ sensors. Effortlessly combine asset, process, and vibration data with scalable Industrial AI to create a complete picture of asset health and stay ahead of failure modes. Digital Twins Asset Reliability Asset Life ATTACK ALL ELEMENTS OF ENERGY INTENSITY Optimize all plant utilities across Water, Air, Gas, Electricity, and Steam. Apply Industrial AI across energy sources, energy consumers, and energy converters within the plant to create a complete picture of Energy Intensity. Easily integrate that data with your enterprise sustainability efforts. Perfect Energy ENABLE AN OPEN INDUSTRIAL DATA FABRIC We open up proprietary edge and cloud data sources and integrate them seamlessly with your preferred open Industrial Data Fabric. Use TwinThread to optimize cloud costs by intelligently optimizing Gold, Silver, and Bronze consumption. AI Modeling LEVERAGE PROCESS EXPERTISE ACROSS YOUR ENTERPRISE Create, automate, and scale monitoring rules and actions for a single plant or for hundreds of plants simultaneously. Apply your domain expertise efficiently to maximize value across the enterprise. Virtual Operations Center Asset Reliability Asset Life IMPLEMENT A VIRTUAL OPERATIONS CENTER TO SCALE BENEFITS FURTHER Manage improvement initiatives, cases, alerts, and monitoring at scale using TwinThread’s Virtual Operations Center. Virtual Operations Center WE UNDERSTAND HOW TO SCALE Over 30 years of experience in industrial automation and a track record of delivering some of the most highly-scaled IoT and Analytics solutions in the world have taught us what it takes to fully realize the benefits of Industrial AI. RAPID TIME TO VALUE Prove return on investment quickly with pre-built solutions and minimal development effort. OPERATIONALIZE Enable fully autonomous actions with powerful workflow and open integration capabilities. INNOVATION Experts can innovate quickly by applying Industrial AI with built-in no-code development tools. SCALABILITY Proven track record from single sites to hundreds of sites involving millions of sensors. REAL SOLUTIONS. REAL SCALE. REAL RESULTS. 46mm Sensors 1.1mm Digital Twins 11mm Digital Threads 2.9mm Analytics 1.9mm Models 13k Innovators Connect with a Developer EXPAND YOUR INNOVATORS Using TwinThread, you don’t need to be a software developer or data scientist to apply Industrial AI. Extend the reach of your process and operations experts with AI assisted research, diagnosis, and improvement recommendations. TwinThread's trail of innovation expands from data scientists and software engineers to include process engineers and operations professionals throughout your organization. Extend the reach of your process and operations experts with AI assisted research, diagnosis, and improvement recommendations. Connect with an AI Consultant CONNECT IN MINUTES TO: * AVEVA (OSIsoft) * aspentech * Wonderware by AVEVA * GE Digital * Ignition! * FactoryTalk * OPC * MQTT * Microsoft Azure IoT Hub * myDevices * and many others... DEPLOY PRE-BUILT SOLUTIONS TO: * Stabilize Operations * Reduce Labor Intensity * Improve Quality * Increase Capacity * Minimize Losses * Reduce Energy Intensity * Maximize Asset Performance PUT THE DATA YOU ALREADY HAVE TO WORK FOR YOU More data is always better, but why not get the most from what you have today? Connect with an Architect WEBINAR SCALING SKILLS WITH AI: EMPOWERING YOUR SCARCEST AND MOST VALUABLE RESOURCE Watch On Demand GO BEYOND INSIGHTS Insights without action are worthless. TwinThread gives you everything you need to fully operationalize Industrial AI in your organization. Move from raw data to action on a single production line or across all plants in your enterprise with ease. WHAT IS “OPERATIONALIZATION"? The process of turning insights into action. Raw industrial data flows into the Digital Twin which produces curated data used for an AI Model that results in a recommendation to improve a work process and achieve a result. WHERE IS OPERATIONALIZATION NEEDED? AUTOMATION FUNCTION Actions executed within control systems ENGINEERING FUNCTION Actions applied to recipe and centerline development, equipment setup, and troubleshooting processes OPERATIONS FUNCTION Actions applied to operating procedures, maintenance procedures, and operating decisions ENTERPRISE FUNCTION Actions applied to master data, planning, formulation, product development, and quality processes Learn About Operationalization BUILD YOUR PATH TO AUTONOMOUS OPERATIONS Much like the autonomous driving space, there are multiple levels of autonomous operations. Each step provides significant value, so even if your goal isn’t full autonomous control in the near future, starting this journey today has many benefits. WE REVOLUTIONIZE CONTINUOUS IMPROVEMENT CI teams can model, monitor, and optimize much faster and with higher impact using the power of Digital Twins and Industrial AI together. Digital Twins provide the framework to standardize and scale, while Industrial AI provides the capabilities to work smarter and drive automation to new levels. AI-ENABLED CONTINUOUS IMPROVEMENT * Model: * Compare * Rank * Benchmark * Monitor: * Learn * Diagnose * Stabilize * Optimize: * Predict * Recommend * Prevent Learn About Continuous Improvement CREATE YOUR VIRTUAL OPERATIONS CENTER Extend the reach of your experts to deploy and manage improvement initiatives across multiple sites simultaneously. Read More About the VOC -------------------------------------------------------------------------------- WANT TO LEARN MORE ABOUT TWINTHREAD? Explore Options to Get Started Connect with Sales STAY CONNECTED WITH INDUSTRIAL AI TRENDS AND PLATFORM FEATURES Get quarterly updates from our experts. Stay ahead with insights and strategies for digital transformation and operational excellence. Your Work Email* First name Last name Notification Frequency Inbound/Outbound WHY TWINTHREAD Platform Overview Digital Twins AI Modeling Operationalization Virtual Operations Center Continuous Improvement PLATFORM Perfect Quality Perfect Energy Perfect Batch Uptime Optimization Throughput Optimization Asset Reliability Asset Life RESOURCES Success Stories White Papers Blog Webinars Product Tour FAQ Security COMPANY Our Team Partners Careers Contact Us Press Releases Copyright ©2024 TwinThread™ Inc. All rights reserved.