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 * S-MAX® FLEX

CONTENTSTART


INTRODUCING THE ALL-NEW S-MAX FLEX

The most affordable sand 3D printer ever offered by ExOne






THE S-MAX® FLEX IS THE MOST AFFORDABLE SAND 3D PRINTER TO EVER BE OFFERED BY
EXONE – THE TRUSTED GLOBAL LEADER IN SAND 3D PRINTING TECHNOLOGY FOR SAND
CASTING MOLDS AND CORES. 









Perfect for foundries and pattern shops looking to step into the next era of
metalcasting, the ExOne S-Max Flex is a simple and easy-to-use sand printing
system with a quick payback. By pairing an industrial robot with an all-new
printhead and recoater design worthy of the trusted S-Max name, ExOne — in
partnership with new owner Desktop Metal —  created an Additive Manufacturing
2.0 system designed to democratize sand 3D printing for the foundry industry. 

Designed from the ground up off an existing concept, the S-Max Flex brings
Desktop Metal's high-speed patent pending Single Pass Jetting (SPJ) technology
to the foundry.


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This new turnkey sand 3D printer was developed to help smaller foundry
businesses both survive and thrive into the future. The S-Max Flex allows its
owners to offer quick turnaround times on high-quality sand molds and cores
regardless of complexity – eliminating the need for traditional core production
and assembly, and all the labor, scrap, and complication that comes with it. 

The S-Max Flex keeps foundries competitive by enabling same-day castings of the
complex cores becoming increasingly common as manufacturers consolidate and
lightweight metal parts for electric cars and a new future.

What's more, this system enables foundries to operate more efficiently, despite
labor shortages and supply chain challenges.


LEVERAGES THE BEST EXPERTISE OF EXONE AND DESKTOP METAL TO OFFER QUALITY AT AN
AFFORDABLE PRICE

 * An all-new printhead and recoater end effector features Single Pass Jetting
   and titanium components that help ensure dimensional accuracy across a range
   of operating conditions
 * Environmental controls and sand drying capabilities to remove variables for
   consistent material flow and reliable performance
 * Proven industrial robot arm for robust production with precise calibration to
   provide accuracy better than 100-micron in XYZ space


AN ACCESSIBLE SAND 3D PRINTER WITH A SIMPLE AND RELIABLE USER EXPERIENCE

 * All-new printhead mount design eliminates calibration and alignment
   challenges to maximize utilization and accuracy
 * Desktop Metal Fabricate MFG software to aid users in build box nesting and
   advanced slicing features to dial in tolerance
 * Remote customer support to diagnose and fix machines through a virtual
   customer experience


PRICED TO HELP YOU INVEST WITH CONFIDENCE AND GROW IN THE FUTURE

 * Free yourself from the build box with a flexible robotic architecture that's
   easy to service, upgrade, and scale for larger part requirements
 * Customizable safety system to ensure secure working conditions or easy
   integration into existing setups
 * Highly affordable with quick payback, even when printing just a few days a
   week

Easy-install kinematic printhead



Telescoping job box

Efficient core and mold production

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SPOTLIGHT ON CASTEXPO

The S-Max Flex sand 3D printer made its debut at CastExpo, bringing the benefits
of digital sandcasting straight to foundry men and women. Watch the highlights
from Columbus, Ohio at North America's largest metalcasting event.  





IN THE NEWS:





TCT Magazine previews the new ExOne S-Max Flex, set to debut at CastExpo 2022.
The robotic sand 3D printer features Desktop Metal's patent-pending Single Pass
Jetting technology ready to scale additive manufacturing production.

Read the article




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KEY FEATURES OF THE S-MAX FLEX SAND 3D PRINTER

Job Box
1900 x 1000 x 1000 mm (39.4 x 74.8 x 39.4 in)

Build Rate
Up to 115 l/h

Printhead
All-new kinematic Single Pass Jetting printhead and recoater assembly designed
by Desktop Metal and tested with input from ExOne’s experienced sand 3D printing
team

Base Robot
Proven industrial robot enabling a flexible layout and ease of access for
routine service and maintenance

Layout
Turnkey system configurable to different space requirements

Controls
Desktop Metal's easy-to-use Fabricate MFG integration will automatically nest
parts within the job box









CONTENTEND


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