toolingtechgroup.com Open in urlscan Pro
72.52.134.4  Public Scan

URL: https://toolingtechgroup.com/
Submission: On October 18 via api from IE — Scanned from DE

Form analysis 5 forms found in the DOM

<form>
  <div>
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                <div class="nf-field-element">
                  <p>Use the button below to select and upload your NDA file.</p>
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                  <button class="btn btn-success nf-fu-fileinput-button" type="button">
                    <span>Select Files</span>
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                    <div class="nf-fu-progress-bar nf-fu-progress-bar-success animate"></div>
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            <div class="nf-after-field"><nf-section>
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                <div class="nf-field-element">
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                      <div><iframe title="reCAPTCHA"
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            <div class="nf-after-field"><nf-section>
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        <div class="nf-form-hp"><nf-section>
            <label for="nf-field-hp-22" aria-hidden="true"> If you are a human seeing this field, please leave it empty. <input id="nf-field-hp-22" name="nf-field-hp" class="nf-element nf-field-hp" type="text" value="">
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</form>

<form>
  <div>
    <div class="nf-before-form-content"><nf-section>
        <div class="nf-form-fields-required">Fields marked with an <span class="ninja-forms-req-symbol">*</span> are required</div>
      </nf-section></div>
    <div class="nf-form-content "><nf-fields-wrap><nf-field>
          <div id="nf-field-120-container" class="nf-field-container textbox-container  label-hidden one-half first ">
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                <div class="nf-field-element">
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                  <div class="g-recaptcha" data-callback="nf_recaptcha_response_125" data-theme="light" data-sitekey="6LecYJsUAAAAAHhXcaGbMrf4b57B1UdjpkiI4meX" data-fieldid="125">
                    <div style="width: 304px; height: 78px;">
                      <div><iframe title="reCAPTCHA"
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            <div class="nf-field">
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                <div class="nf-field-element">
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            <div class="nf-after-field"><nf-section>
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        <div class="nf-form-hp"><nf-section>
            <label for="nf-field-hp-21" aria-hidden="true"> If you are a human seeing this field, please leave it empty. <input id="nf-field-hp-21" name="nf-field-hp" class="nf-element nf-field-hp" type="text" value="">
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</form>

GET https://toolingtechgroup.com/

<form role="search" method="get" class="search-form" action="https://toolingtechgroup.com/">
  <input type="text" class="search-field infinite-title-font" placeholder="Search..." value="" name="s">
  <div class="infinite-top-search-submit"><i class="fa fa-search"></i></div><input type="submit" class="search-submit" value="Search">
  <div class="infinite-top-search-close"><i class="icon_close"></i></div>
</form>

GET https://toolingtechgroup.com/

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Text Content

 * Home
 * Automation
 * Compression & Thermoforming
 * Die Cast
 * Stamping & Design
 * Segen
 * About TTG
 * News
 * Contacts

Automation
 * Assembly Systems
 * Plastic Systems
 * Capabilities
 * Facilities
 * Industries & Applications

Assembly Systems
 * FLEXBASE Systems
 * Vision Systems

Plastic Systems
 * Assembly & Checking Stations
 * Deflash Cells
 * Drill, Route & Joining Cells
 * Hot Plate Welding
 * Hot Plate Welding
 * Staple Station
 * Ultrasonic Welding

Capabilities
 * Aluminum Foundry
 * CMM Certification
 * CNC Machining
 * Fab & Finishing
 * Patterns & Molds

Facilities
 * Facilities Equipment Listing
 * La Vergne, Tennessee
 * Temperance, Michigan

Industries & Applications
 * Automotive
 * Heavy Truck
 * Medical
 * Application Videos

Compression & Thermoforming
 * Tooling & Fixtures
 * Capabilities
 * Facilities
 * Industries & Applications

Tooling & Fixtures
 * Compression Molds
 * Thermoform Tooling
 * Industrial Blow Molds
 * Rotational Molds
 * Waterjet Tooling
 * Trim Tooling Dies & Fixtures
 * Gauges & Fixtures

Capabilities
 * Aluminum Foundry
 * CMM Certification
 * CNC Machining
 * Fab & Finishing
 * Patterns & Molds

Facilities
 * Facilities Equipment Listing
 * Fort Loramie, Ohio
 * Fenton, Michigan

Industries & Applications
 * Automotive
 * Heavy Truck
 * Household Appliances
 * Lawn & Garden
 * Application Videos

Die Cast
 * Tooling
 * Capabilities
 * Facilities
 * Industries & Applications

Tooling
 * Die Cast Dies
 * Gauges & Fixtures

Capabilities
 * CMM Certification
 * CNC Machining
 * Fab & Finishing
 * Tryout

Facilities
 * Facilities Equipment Listing
 * Washington, Missouri
 * Statesboro, Georgia

Industries & Applications
 * Aerospace
 * Automotive
 * Application Videos

Stamping & Design
 * Tooling
 * Capabilities
 * Facilities
 * Industries & Applications

Tooling
 * Stamping Dies

Capabilities
 * Forming Simulations
 * Tool Design
 * CMM Certification
 * CNC Machining
 * Fab & Finishing
 * Maintenance & Repair
 * Tryout
 * Production

Facilities
 * Facilities Equipment Listing
 * Macomb, Michigan
 * Grand Rapids, Michigan

Industries & Applications
 * Aerospace
 * Automotive
 * Heavy Truck
 * Household Appliances
 * Lawn & Garden
 * Application Videos

Segen
 * How Segen Works
 * Segen Applications
 * The Segen Series
 * ROI Calculator
 * Segen Product Catalog
 * Thermoforming Accessories Catalog

About TTG
 * Strategic Sourcing Partner
 * Company Overview
 * Leadership
 * Our History of Growth
 * Careers
 * Media

Contacts
 * Facility Locations
 * FTP Portals
 * Terms & Conditions

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 * Home
 * Automation
   * Assembly Systems
     * FLEXBASE Systems
     * Vision Systems
   * Plastic Systems
     * Assembly & Checking Stations
     * Deflash Cells
     * Drill, Route & Joining Cells
     * Hot Plate Welding
     * Hot Plate Welding
     * Staple Station
     * Ultrasonic Welding
   * Capabilities
     * Aluminum Foundry
     * CMM Certification
     * CNC Machining
     * Fab & Finishing
     * Patterns & Molds
   * Facilities
     * Facilities Equipment Listing
     * La Vergne, Tennessee
     * Temperance, Michigan
   * Industries & Applications
     * Automotive
     * Heavy Truck
     * Medical
     * Application Videos
 * Compression & Thermoforming
   * Tooling & Fixtures
     * Compression Molds
     * Thermoform Tooling
     * Industrial Blow Molds
     * Rotational Molds
     * Waterjet Tooling
     * Trim Tooling Dies & Fixtures
     * Gauges & Fixtures
   * Capabilities
     * Aluminum Foundry
     * CMM Certification
     * CNC Machining
     * Fab & Finishing
     * Patterns & Molds
   * Facilities
     * Facilities Equipment Listing
     * Fort Loramie, Ohio
     * Fenton, Michigan
   * Industries & Applications
     * Automotive
     * Heavy Truck
     * Household Appliances
     * Lawn & Garden
     * Application Videos
 * Die Cast
   * Tooling
     * Die Cast Dies
     * Gauges & Fixtures
   * Capabilities
     * CMM Certification
     * CNC Machining
     * Fab & Finishing
     * Tryout
   * Facilities
     * Facilities Equipment Listing
     * Washington, Missouri
     * Statesboro, Georgia
   * Industries & Applications
     * Aerospace
     * Automotive
     * Application Videos
 * Stamping & Design
   * Tooling
     * Stamping Dies
   * Capabilities
     * Forming Simulations
     * Tool Design
     * CMM Certification
     * CNC Machining
     * Fab & Finishing
     * Maintenance & Repair
     * Tryout
     * Production
   * Facilities
     * Facilities Equipment Listing
     * Macomb, Michigan
     * Grand Rapids, Michigan
   * Industries & Applications
     * Aerospace
     * Automotive
     * Heavy Truck
     * Household Appliances
     * Lawn & Garden
     * Application Videos
 * Segen
   * How Segen Works
   * Segen Applications
   * The Segen Series
   * ROI Calculator
   * Segen Product Catalog
   * Thermoforming Accessories Catalog
 * About TTG
   * Strategic Sourcing Partner
   * Company Overview
   * Leadership
   * Our History of Growth
   * Careers
   * Media
 * News
 * Contacts
   * Facility Locations
   * FTP Portals
   * Terms & Conditions

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You have 0 items in your cart
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Capabilities
High Quality
Rely on Us
Tooling
Automation
Learn More In-House Capabilities Full Range of Our comprehensive in-house
capabilities including patterns, models, cast and machined tooling, finishing
and try-out, as well as design and engineering provide our customers with a
complete, one-stop solution for their tooling needs. Learn More Cast & Machined
Tooling High Quality We utilize the latest technology, techniques and CNC
equipment in designing, engineering, manufacturing and testing your tooling to
meet your quality specifications and delivery demands. Learn More Rely on Us You
can Tooling Tech Group has grown to become the largest tooling company in the
United States by consistently meeting our customer’s quality specifications and
delivery demands. It is our reputation for on-time delivery that makes us the
company of choice for customers who are looking for consistency and
dependability with a fast turn-around time. Learn More Capabilities Tooling
Whether you require molds for plastic or composite parts, dies for casting or
stamping, or high precision fixtures and gauges, Tooling Tech Group has the
capability and resource meet your tooling needs. Learn More Automation Solutions
Depth of Our automation division can design and build just about any specialty
machine required to assemble or finish the products being formed with our
tooling, providing you with single source continuity along your manufacturing
process.
Done Right and

ON TIME, EVERY TIME, PERIOD!

Since our initial founding, we have earned a reputation for manufacturing the
highest quality tooling and automation.

We ensure whether we produce your tool, try it out and dial it in your imported
dies, or run production parts, we ensure that you received the highest quality
results on time.

From Tooling Tech Group

LATEST NEWS

 * August 4, 2021
   
   
   TOOLING TECH GROUP APPOINTS BUSINESS DEVELOPMENT MANAGER FOR DIE CAST
   DIVISION
   
   Tooling Tech Group has announced the hiring of Bill Jenkins as business
   development manager for its Die Cast Division, which produces tooling for the
   die...
   
   
   Tooling Tech Group
 * January 26, 2021
   
   
   TOOLING TECH GROUP BUILDS NEW FACILITY TO HOUSE GROWING AUTOMATION DIVISION
   
   Tooling Tech Group (TTG) has announced it has completed construction of a new
   72, 000 sq. ft. facility in La Vergne, Tenn., consolidating its Automation...
   
   
   Tooling Tech Group
 * December 15, 2020
   
   
   TPJ ARTICLE: AUTOMATED CAPABILITIES CONTINUE TO BRING GREATER EFFICIENCIES TO
   MANUFACTURING
   
   Once a dirty word on production floors everywhere, and formerly spoken with
   unbridled glee in executive conference rooms, automation has become something
   much more comprehensive...
   
   Tooling Tech Group
 * December 8, 2020
   
   
   TOOLING TECH GROUP APPOINTS GENERAL MANAGER FOR AUTOMATION DIVISION
   
   Tooling Tech Group has announced that it has hired Mark Alfes as general
   manager for its automated systems offering. Alfes will oversee program
   management process...
   
   
   Tooling Tech Group
 * December 7, 2020
   
   
   TODAY’S MEDICAL DEVELOPMENTS ARTICLE: CRISIS INSPIRES INNOVATION
   
   For those who see opportunity in adversity, a crisis can spur innovation.
   Kruger Family Industries (KFI), the largest heavy-gauge industrial
   thermoformer in North America, has...
   
   
   Tooling Tech Group
 * December 1, 2020
   
   
   TOOLING TECH GROUP’S G.H. TOOL FACILITY ACHIEVES BOEING GOLD SUPPLIER
   PERFORMANCE FOR NINTH TIME
   
   Tooling Tech Group (TTG) announced that its G.H. Tool facility in Washington,
   MO, where it produces tooling for the die cast and aerospace industries,
   has...
   
   
   Tooling Tech Group
 * November 3, 2020
   
   
   TOOLING TECH GROUP APPOINTS BUSINESS DEVELOPMENT MANAGER FOR METAL STAMPING
   GROUP
   
   Tooling Tech Group (TTG), a leading provider of highly engineered tools and
   automated assembly equipment to a wide range of industries, has announced
   that it...
   
   
   Tooling Tech Group
 * October 20, 2020
   
   
   TOOLING TECH GROUP COMPLETES EXPANSION OF WASHINGTON, MO FACILITY
   
   Tooling Tech Group has completed a 21,000 sq. ft. expansion at its Plant 2
   Washington, MO location at 423 W-Industrial Park Drive and one of...
   
   
   Tooling Tech Group

Announcing that Our

NEW CAPACITY IS ONLINE

Last summer we announced a 70,000 sq. ft. expansion of our Macomb Township
Majestic Industries’ progressive die and stamping facility, and here are the
results.

This brief video offers a tour of this newly expanded facility, highlighting our
2,750-ton automated press line. We continue to invest in our Tooling Tech Group
family, ensuring that we serve our customers’ needs on time, every time.

Learn More



01

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EXPERIENCED PERSONNEL




02

0 million sq. ft.


ENGINEERING & MANUFACTURING SPACE




03

0


GLOBAL LOCATIONS


Our Depth of

SERVICE




DESIGN & ENGINEERING

We’re with you every step of the way, starting with tooling design or, in some
cases, even part development. Our skilled design engineers consider all aspects
of your requirements to deliver solutions that are effective, accurate and
timely.

Learn More


OUR COMMITMENT TO QUALITY

Our attention to quality has resulted in recognition from several OEMs as being
a superior supplier. We deliver precise, reliable tooling and solutions that
enable you to achieve efficient processes and the highest quality output.

Learn More


INDUSTRIES & APPLICATIONS

We offer solutions for a wide range of industries and applications such as
automotive dashboard, body panels, and under-the-hood components, as well as
tooling products for aerospace, appliances, lawn & garden products, consumer
goods, off-road equipment, marine products, agricultural equipment,
heavy-trucks, industrial blow-molds, kayaks, and small engines.

Learn More
The Latest

TECHNOLOGY HIGHLIGHT

At our Majestic Series Progressive Stamping Die facility, we employ the latest
laser scanning technology from Leica Geosystems, InnovMetric and PolyWorks
software to quickly generate high-density point clouds of digitized prototype
parts and assemblies. With this data we can quickly identify deformations and
avoid problems in the earlier stage of the manufacturing process.

Learn More
Featuring

SEGEN QUICK-CHANGE

Our Segen™ line of quick-change components can help any manufacturer achieve
their lean manufacturing goals. These systems replace nuts, bolts, fasteners and
hand tools to significantly reduce the time wasted on industrial setups,
changeovers, workholding, clamping, fixturing and alignment.




ABOUT US

Since our initial founding, we have earned a reputation for manufacturing the
highest quality tooling for casting, molding, forging and stamping. We also
produce secondary automated solutions to transform parts into assemblies and
functional products used around the world. We do so by applying our expertise
and the latest technology, techniques, and CNC equipment to design, engineer,
manufacture and test your tooling. In all that we do, you can rely on us to
deliver on time, every time.


QUICK LINKS

 * Home
 * Automation
 * Compression & Thermoforming
 * Die Cast
 * Stamping & Design
 * Segen
 * About TTG
 * News
 * Contacts


CONNECT WITH US

Call Us: (231) 400-4TTG (4884)



PRIVACY POLICY


Copyright © Tooling Tech Group. All Rights Reserved.
Designed by JJ Roth Design. Powered by Industry Scope.
Learn more about our COVID-19 Preparedness & Response Plan and get current info
on new cases in the USA:COVID-PREP & HOT SPOTS
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CORVETTE Z06

Tooling Tech Group has long history of providing compression molds for various
body panels on the Chevrolet Corvette, most recently providing these panels on
the 2018 Z06 model. The C6 Z06, originally introduced in 2006, was recognized
for its use of advanced materials including an aluminum frame, magnesium roof
structure, engine cradle and other suspension attachment points as well as
carbon fiber panels for the front fenders, front wheelhouses and rear fenders.

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FORD RANGER

Ford’s research into improved efficiency through weight reduction with advanced
materials including new metals, alloys and composites began more than 25 years
ago. Although the new 2019 Ranger features a high strength steel frame, the
company is employing composite truck beds and body panels to help reduce vehicle
weight. Other highlights include frame-mounted steel bumpers, an aluminum hood
and tailgate, and standard automatic emergency braking and rearview camera.

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LIMITED EDITION MUSTANG BULLITT

This vehicle, commemorating the movie Bullitt starring Steve McQueen, was ‘the
thing” at the 2018 Detroit Auto Show. To match the original movie car, this
version is light on external badging and painted in the same dark green.
However, the original was a steel vehicle and today’s version features composite
panels.

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HEAVY TRUCK

From the sleekest and sexiest of vehicles to the biggest boys on the highway,
Tooling Tech Group provides molds for many heavy truck manufacturers. When you
look at the size of these cabs, you can just imagine the weight reduction being
achieved by the usage of composite materials.

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FORD F-150 RAPTOR

Originally introduced in 2010, this performance truck shed 500 pounds in its
2017 iteration with a new aluminum body as well as composite hood and front
fenders. This 2018 model has the same features, proving that lightweight
materials can tough out off-road driving.

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JEEP WRANGLER SAHARA

In these days of lightweighting, it’s not only performance vehicles that benefit
from composite structures. Introduced in 1987, the Jeep Wrangler has become an
icon and popular across the world. With the 2018 model re-design, engineers were
able to drop 200 pounds from the vehicle by employing aluminum bodywork and
composite hardtop panels, with molds supplied by Tooling Tech Group. The frame
is also 100 pounds lighter through extensive use of high strength steel.

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CHECKING STATION

Eliminating Human Error

We supplied our customer with a solution for welding two components together,
where clinch nuts were already pressed in prior to welding. After welding,
manual processes included the insertion of two push pins for a wiring harness
operation and the application of a piece of double-sided tape. However, 10 – 15%
of the components were being sent to quarantine due to missing parts.

Tooling Tech developed a fixturing station for assembly and a checking station
to verify part presence. Once the part is welded, it is manually moved to the
assembly station where the pin and tape are put in place. The part is then moved
to the checking station where the part is clamped in place, and it goes through
an automated checking cycle. Using a variety of sensors, the presence of the
tape, clinch nuts and pins are all verified. This has saved the customer about
$10,000/week.

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AUTOMATED DRILL, ROUTE, AND JOINING CELLS

From Four Machines to a Single Line

Our customer needed to produce two versions of a composite automotive part that
required the routing of 100 holes and the application of 65 float nuts along
with some rivet studs. In addition, they wanted a fully automated solution with
+0.25mm tolerance on the holes, zero dust emission and a cycle time of just over
three minutes. The customer thought it would take four machines to accomplish
this.

Tooling Tech developed a solution that could route all the holes in a single
orientation during a continuous process while using a minimum amount of
floorspace. The process starts with the operator manually loading the part on a
wall fixture where the automated cycle then starts. The part is clamped in
place, the part style verified via a sensor, and several holes are drilled. The
wall then rotates 180 degrees and a handling robot picks up the part and places
it into the route cell where four robots cut about 65 holes. Each robot has a
vacuum unit at its head and collects the dust during the routing process.

The handling robot then moves the part to the rivet nut station where two robots
apply 66 float nuts, fed to the robots via a pneumatic tube. The nuts go in and
are crimped using amperage as an indicator if the nut is properly secured. At
the end of this process, all six robots communicate with the material handling
robot to determine good or bad part.

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FLOOR BONDER

Combining Manual and Automated Processes

In this instance our customer asked us to develop a process to bond steel and
composite brackets, apply glue and drill holes in a new 2.5 ft x 4 ft component
in right-hand and left-hand styles.

In our process, the operator loads the component into the drill where six holes
are drilled. The operator then takes the part and puts it into a loading nest
where the robot picks up the part and moves it under a stationary dispensing
head that applies the glue for the bracket reinforcements. While the glue is
being applied, the operator is loading the brackets into the next station. Once
these actions are completed, the robot then loads the part into the nest at the
manual station and the assembly press closes automatically to complete the
bonding process. A mix of two to three operators and one robot results in an
efficient cycle time of 3 to 3.5 minutes

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HEAVY TRUCK SINGLE CYCLE BONDING STATION

Proprietary Joining Solutions for Big Boy Toys

In this process, the heavy truck components (about 5-ft x 7-ft in size) are kept
in a glue/bond apply station where a robot travels along a shuttle applying the
adhesive to the different stations. The operator then manually loads the
components in the front half of the cell and six components on the other side of
the cell. The side with six components pivots up and is merged with the
stationary side with the three components. The cycle then starts where cylinders
are engaged to apply the pressure to finalize the bond

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FOAM CELL

Confidential Design to Processing Multiple Part Styles

Our customer provided us the spec sheet outlining the time, temperature and
recipe for a foam mix that needed to be applied in order to complete the
manufacture of four different composite components.

We developed an automated dual line solution with two 6-axis robots and two
shuttles functioning as axis 7 and 8 as the shuttle movements are interlocked
with the robots. The operator loads the component on the fixture device and as
the shuttle moves, the first robot arm is programmed to apply the foam. This
robot then moves out of the way and the second robot moves in and measures the
foam bead via a laser measuring system to ensure the right amount was applied.
This robot then picks and place the component in the oven. Overall cycle time is
85.9 seconds.

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