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☎️ 855-466-4546

About ▼
About Empire Group
Team
Facilities
Project Examples
Careers
ITAR / ISO 9001 / ISO 27001
Contact Us
Solutions ▼
Solutions
Product Development
Prototyping
Additive Manufacturing
Rapid Manufacturing
Capabilities ▼
Capabilities
Design & Engineering
Micro 3D Printing
Industrial 3D Printing
Rapid Injection Molding
CNC Machining
RTV Casting
Metal Fabrication
Finishing & Assembly
Resources ▼
Resources
Case Studies
Project Examples
Testimonials
Whitepapers & Webinars
Blog
Request a Quote
About ▼
About Empire Group
Team
Facilities
Project Examples
Careers
ITAR / ISO 9001 / ISO 27001
Contact Us
Solutions ▼
Solutions
Product Development
Prototyping
Additive Manufacturing
Rapid Manufacturing
Capabilities ▼
Capabilities
Design & Engineering
Micro 3D Printing
Industrial 3D Printing
Rapid Injection Molding
CNC Machining
RTV Casting
Metal Fabrication
Finishing & Assembly
Resources ▼
Resources
Case Studies
Project Examples
Testimonials
Whitepapers & Webinars
Blog
Request a Quote


RTV Casting

 * Capabilities
 * Capabilities
 * Design & Engineering
 * Micro 3D Printing
 * Industrial 3D Printing
 * Rapid Injection Molding
 * CNC Machining
 * RTV Casting
 * Metal Fabrication
 * Finishing & Assembly


PRODUCTION-QUALITY CASTING MATERIALS AND PROTOTYPES WITHOUT THE COST OF HARD
TOOLING.

 * Our Casting Process

 * Casting Services

 * Materials



Room temperature vulcanization (RTV) molding - also known as resin casting, RTV
tooling, or silicon molding - is an affordable solution for low-volume
prototypes. RTV can also be used for short production runs when costly hard
tooling is not a viable option. Empire Group has perfected our resin mold and
casting techniques over time, creating a unique process for manufacturing final
components. We use a level of quality and consistency that can rival injection
molding, and best it in cost and speed for small batch production.

With our ability to craft complex technical molds, the diversity of our
materials, and the versatility of our pressure casting process, we can achieve
parts with complex geometries, intricate details, tight tolerances (0.003 - 0.01
standard) and an array of mechanical, thermal and electrical properties.

We also stock a full spectrum of high-performance rigid and flexible urethanes
(Shore A-D), water clear urethanes, medical-grade silicones, food and drug-grade
epoxies, white metal and expandable foam casting materials to meet the specific
needs of any project.


WANT TO LEARN IF RTV CASTING IS RIGHT FOR YOUR PROJECT?

CONTACT US TODAY



OUR CASTING PROCESS:


MASTER PATTERNS

Our casting process begins with the creation of a hand sculpted, 3D printed, or
CNC machined master pattern. This pattern is then expertly finished for final
cast parts that are high quality, precise, and consistent.


RTV MOLDS

This master model is then surrounded by room-temperature vulcanized (RTV)
rubber, or epoxy, which is allowed to set. Once set, the master model is
removed, forming the cavity of the mold, also known as RTV tooling or soft
tooling.


RESIN CASTING

The pressure casting process is carried out using a formulation of liquid
urethane, silicone rubber, epoxy, expandable foam, or white metal. This
formulation is then poured or injected into the cavity of the mold to cast and
create the final parts.


POST-PRODUCTION

Once the part is cast, it is removed from the mold, cleaned, and handed off to
our model shop team for post-production finishing and assembly if desired.



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RTV MOLD & CASTING SERVICES INCLUDE:



 * Intricate Master Patterns & Molds

 * Complex Overmolding in Multiple Durometers

 * Intricate Shut-offs

 * Custom Pin & Insert Fabrication

 * Threaded Inserts

 * Pressure Casting

 * White Metal Casting

 * Glass and Fiber Filled Casting

 * Color Casting

 * Precise Pantone & Custom Color Matching

 * Post-production Finishing, and Assembly Services

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MATERIALS:

 * Rigid

 * Shore D Urethanes

 * Elastomeric Shore A Urethanes

 * Medical-grade Silicones

 * Medical-grade Urethanes

 * Water Clear Urethanes

 * Food & Drug Grade (FDG) Epoxies

 * Expandable Foam

 * White Metal

 


OUR LATEST NEWS & RESOURCES

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FROM THE BLOG

Mar 9, 2022

Prototyping Electronic Components with Micro DLP
Mar 9, 2022

Mar 9, 2022

Mar 7, 2022

The Future of Micro 3DP for Medical Devices
Mar 7, 2022

Mar 7, 2022

Feb 15, 2022

Secure IP When Outsourcing: ITAR, ISO 27001 and ISO 9001
Feb 15, 2022

Feb 15, 2022

Jan 20, 2022

Micro 3D Printing Produces Higher Performing Parts Faster - and at a Lower Cost
Jan 20, 2022

Jan 20, 2022

Dec 8, 2021

Why 3D Product Renders Are So Valuable for Product (and Business) Development
Dec 8, 2021

Dec 8, 2021

Nov 11, 2021

The Synergistic Benefits of Accelerated Product Development
Nov 11, 2021

Nov 11, 2021

Oct 18, 2021

Medical Device Prototyping for Cogmedix
Oct 18, 2021

Oct 18, 2021

Oct 4, 2021

Empire Group Chosen for 2021 Manufacturing Caucus Award
Oct 4, 2021

Oct 4, 2021

Sep 13, 2021

Empire Group and Fortify Announce Strategic Partnership
Sep 13, 2021

Sep 13, 2021

Sep 1, 2021

3D Printing v. Rapid Injection Molding for Prototyping and Beyond
Sep 1, 2021

Sep 1, 2021

Jul 16, 2021

Using Rapid Manufacturing to Improve Product Development
Jul 16, 2021

Jul 16, 2021

Apr 19, 2021

Medical Device Prototyping in End-Use Materials - In Just Days
Apr 19, 2021

Apr 19, 2021

Mar 30, 2021

5 Ways Micro 3D Printing is a Manufacturing Game-Changer
Mar 30, 2021

Mar 30, 2021

Mar 11, 2021

A Product Vision Realized with a Full-Service Product Development and Advanced
Manufacturing Partner
Mar 11, 2021

Mar 11, 2021

Jan 21, 2021

Preparing For Post-Pandemic Production: Advanced Manufacturing Solutions For A
New Supply Chain
Jan 21, 2021

Jan 21, 2021

Jan 6, 2021

Preparing For Post-Pandemic Production: The New Manufacturing Normal
Jan 6, 2021

Jan 6, 2021

Dec 9, 2020

Empire Group Welcomes Chris Boensel to the Sales Team
Dec 9, 2020

Dec 9, 2020

Dec 1, 2020

Avoid Disruption & Mitigate Risk: Reshore Your Prototyping & Production
Operations
Dec 1, 2020

Dec 1, 2020

Oct 9, 2020

4 Ways Your Product Development Efforts Will Benefit From "Agile"
Oct 9, 2020

Oct 9, 2020

Sep 22, 2020

3D Printing vs. Rapid Prototyping vs. Additive Manufacturing - What’s The
Difference?
Sep 22, 2020

Sep 22, 2020

Sep 17, 2020

On-Demand Webcast: 3D Printing Fine Features, and Accuracy at the Micro-scale
Sep 17, 2020

Sep 17, 2020

Aug 19, 2020

Design Changes With Additive Manufacturing: Easy Or Too Easy?
Aug 19, 2020

Aug 19, 2020

Aug 4, 2020

On-Demand Webcast: Outsourcing vs In-house 3D Printing
Aug 4, 2020

Aug 4, 2020

Aug 3, 2020

5 Signs It’s Time To Speed Up Your Design Cycle
Aug 3, 2020

Aug 3, 2020

Jul 20, 2020

Crisis: A Catalyst For Manufacturing Transformation
Jul 20, 2020

Jul 20, 2020

Jul 14, 2020

Customer Success Story: Particles Plus
Jul 14, 2020

Jul 14, 2020

Jul 9, 2020

3D Printing Makes Dollars & Sense
Jul 9, 2020

Jul 9, 2020

Jul 6, 2020

On-Demand Webcast: Massive Capabilities at Micro-Scale - ASME Medical AM Summit
Jul 6, 2020

Jul 6, 2020

Jun 24, 2020

Service Bureau vs. Buy: Should You Outsource 3D Printing or Invest In Equipment?
Jun 24, 2020

Jun 24, 2020

Jun 19, 2020

Never Sacrifice Quality in the Supply Chain
Jun 19, 2020

Jun 19, 2020

 
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508.222.3003

DESIGN & ENGINEERING | PROTOTYPE | PRODUCTION

855.466.4546
217 East Street, Attleboro MA 02703
Send us a message!

 
 



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