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CapabilitiesCustom Online 3D Printing ServiceFused Deposition Modeling (FDM) 3D
Printing Service


FUSED DEPOSITION MODELING (FDM) 3D PRINTING SERVICE

HIGH QUALITY LARGE FORMAT FDM 3D PRINTING
FREE SHIPPING ON ALL US ORDERS

See How It Works
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covered by US Pat. Nos. 11,086,292 and 11,347,201. Other patents pending.

Materials

Applications and Benefits

Sizes and Tolerances

About FDM

Download Guide



WHAT IS FDM 3D PRINTING?

Fused Deposition Modeling (FDM) is an additive manufacturing technology widely
known for its speed, accuracy, and competitive cost. FDM machines precisely
extrude melted material to create a part. FDM parts can be made in as fast as
one day.


Xometry's FDM 3D printing service offers large build volumes up to 24″ x 36″ x
36″ on Stratasys Fortus platforms. FDM 3D printing offers the largest variety of
colors and selection of production-grade thermoplastics of any 3D printing
process. Material range from general-purpose ABS or ASA to high performing
polycarbonate and heat resistant ULTEM.




FUSED DEPOSITION MODELING 3D PRINTING MATERIALS

Fortus FDM Materials Available at Xometry:

Material NameColor(s)Tensile Strength, Yield (XZ MPa-ZX MPa)Elongation at Break
(XZ%-ZX%)HDT @ 66 psi (°C)Data Sheets
Material Name

ABS-M30

Color(s)

Black, Blue, Dark Grey, Ivory, Red, White

Tensile Strength, Yield (XZ MPa-ZX MPa)

32 MPa-28 MPa

Elongation at Break (XZ%-ZX%)

7%-2%

HDT @ 66 psi (°C)

96 °C

Data Sheets

ABS-M30 Data Sheet

Material Name

ABS-ESD7

Color(s)

Black (electrostatic dissipative properties)

Tensile Strength, Yield (XZ MPa-ZX MPa)

36 MPa

Elongation at Break (XZ%-ZX%)

3%

HDT @ 66 psi (°C)

96 °C

Data Sheets

ABS-ESD7 Data Sheet

Material Name

ABSi

Color(s)

Translucent Natural, Translucent Amber, Translucent Red

Tensile Strength, Yield (XZ MPa-ZX MPa)

37 MPa

Elongation at Break (XZ%-ZX%)

4.4%

HDT @ 66 psi (°C)

86 °C

Data Sheets

ABSi Data Sheet

Material Name

ASA

Color(s)

Black, Dark Blue, Dark Gray, Light Gray, Green, Ivory, Orange, Red, White,
Yellow

Tensile Strength, Yield (XZ MPa-ZX MPa)

27 MPa

Elongation at Break (XZ%-ZX%)

9%-3%

HDT @ 66 psi (°C)

98 °C

Data Sheets

ASA Data Sheet

Material Name

Nylon 12

Color(s)

Black

Tensile Strength, Yield (XZ MPa-ZX MPa)

49.3 MPa-41.8 MPa

Elongation at Break (XZ%-ZX%)

30%-6.5%

HDT @ 66 psi (°C)

91.9 °C

Data Sheets

Nylon 12 Data Sheet

Material Name

PC-ABS

Color(s)

Black

Tensile Strength, Yield (XZ MPa-ZX MPa)

41 MPa

Elongation at Break (XZ%-ZX%)

6%

HDT @ 66 psi (°C)

110 °C

Data Sheets

PC-ABS Data Sheet

Material Name

PC

Color(s)

White

Tensile Strength, Yield (XZ MPa-ZX MPa)

57 MPa-42 MPa

Elongation at Break (XZ%-ZX%)

4.8%-2.5%

HDT @ 66 psi (°C)

138 °C

Data Sheets

PC Data Sheet

Material Name

PC-ISO

Color(s)

Translucent Natural, White

Tensile Strength, Yield (XZ MPa-ZX MPa)

57 MPa

Elongation at Break (XZ%-ZX%)

4%

HDT @ 66 psi (°C)

133 °C

Data Sheets

PC-ISO Data Sheet

Material Name

PPSF

Color(s)

Tan

Tensile Strength, Yield (XZ MPa-ZX MPa)

55 MPa

Elongation at Break (XZ%-ZX%)

3%

HDT @ 66 psi (°C)

189 °C @ 264 psi

Data Sheets

PPSF Data Sheet

Material Name

Prototyping PLA

Color(s)

Black, Blue, Red, White

Tensile Strength, Yield (XZ MPa-ZX MPa)

50 MPa-37 MPa

Elongation at Break (XZ%-ZX%)

2.9%-1.9%

HDT @ 66 psi (°C)

55 °C

Data Sheets

PLA Data Sheet

Material Name

ULTEM 9085

Color(s)

Black, Tan

Tensile Strength, Yield (XZ MPa-ZX MPa)

47 MPa-33 MPa

Elongation at Break (XZ%-ZX%)

5.8%-2.2%

HDT @ 66 psi (°C)

153 °C

Data Sheets

ULTEM 9085 Data Sheet

Material Name

ULTEM 1010

Color(s)

Amber (Natural)

Tensile Strength, Yield (XZ MPa-ZX MPa)

64 MPa-41 MPa

Elongation at Break (XZ%-ZX%)

3.3%-2.0%

HDT @ 66 psi (°C)

216 °C

Data Sheets

ULTEM 1010 Data Sheet

Additional materials are available upon request! Review more information about
our materials here.

New!


PROTOTYPING PLA

We’ve expanded our available materials to include Prototyping PLA, a low-cost,
rigid thermoplastic produced via Fused Filament Fabrication (FFF) using an array
of desktop 3D printers.  PLA comes in four colors: black, red, white, and blue.
PLA is great for developing concept models or low-wear indoor products.


Because of lower overhead and material costs, PLA is typically less than half
the price of our other FDM options. In exchange, there are trades offs with a
lower heat-deflection (130°F compared to 186-420°F), lower print volume (~9” max
dimension compared to 36”), and fewer plastic options. Keeping that in mind, PLA
prints have clean finishes, vibrant colors, and quick lead times.

Available Finishes for FDM Parts
Standard

FDM parts are built with support material that is removed during
post-processing. The part surfaces are left with fine layer lines.

Custom

Xometry can provide additional processing such as painting or vapor smoothing to
meet your needs.


READY TO GET STARTED ON YOUR 3D PRINTING QUOTE?

Get Your Instant Quote

Free shipping on all 3D printing orders


VIDEO: QUICK TIPS: FDM 3D PRINTING

Greg Paulsen, our Director of Application Engineering, gives a brief overview of
FDM 3D Printing.




FDM APPLICATIONS


CONCEPT MODELS

The speed and versatility of FDM lets engineers create physical snapshots of
their designs.


RAPID PROTOTYPING

An FDM machine can be used to create durable prototypes that withstand thermal,
chemical, and mechanical stress.


MANUFACTURING TOOLS

High-performance materials make FDM ideal for producing jigs, fixtures, and
production tooling.


BENEFITS OF FUSED DEPOSITION MODELING (FDM)

Precision

We use the most advanced industrial FDM printers designed to meet tolerances of
+/- a single build layer thickness (e.g. 0.010") for the first inch and +/-
.002” for every inch thereafter.

Strength

FDM printed parts are available in a variety of high-performance plastics for
applications that require resistance to the elements.

Large Build

Xometry can produce FDM parts with large build volumes up to 24″ x 36″ x 36″

Rapid Turnaround

FDM parts do not require tooling which reduces the manufacturing lead time from
weeks to days.

Real Thermoplastics

FDM has the highest variety of real engineered thermoplastics.

Part Production

An FDM printer is capable of producing end-use parts on-demand, increasing
throughput and helping you get to market faster.




FDM GENERAL TOLERANCES

General Tolerances for FDM 3D Printing

Tolerance NoteDescription
Tolerance Note

General Tolerance

Description

+/- a single build layer thickness for the first inch and +/- .002” for every
inch thereafter.

Tolerance Note

Build Size

Description

Up to 24" x 36" x 36"

Tolerance Note

Layer Height, less than 16"

Description

0.010" Layers (0.008" for PLA)

Tolerance Note

Layer Height, greater than 16" (up to 36")

Description

0.013" Layers

Tolerance Note

Minimum Wall Thickness

Description

0.047"(less than 16"), 0.060" (greater than 16")

FDM 3D printed parts can be built up to 24" x 36" x 36". Stratasys Fortus
400/450-series machines will produce parts up to 16" and Stratasys Fortus 900MC
or F900 platforms are used for parts larger than 16". Prototyping PLA is built
on Prusa MK3S desktop FFF machines with a build volume of 9.8" x 8.3" x 8.3.
General tolerances apply before secondary finishing or post-processing unless
otherwise specified. To learn more tips about FDM 3D printing check out our
Fused Deposition Modeling (FDM) Design Guide.


FDM INFILL OPTIONS


SOLID




LIGHT




ULTRALIGHT





AN OVERVIEW OF THE FDM PROCESS

How Fused Deposition Modeling Works

With FDM technology, a spool of the chosen feedstock is introduced to a typical
fused deposition modeling system via an extruder, which regulates the feed
movement of the polymer to the heater where it melts. This molten polymer is
extruded through a nozzle and deposited onto the print bed, also known as the
build platform. The extruder, heater, and nozzle are all contained in a
printhead which is attached to a gantry above the flat build platform. This is
designed to offer relatively high freedom of motion in the X and Y axes as the
material is deposited.


The fused deposition modeling system uses innovative printer software to
separate a 3D computer-aided design (CAD) file into individual slices, or
cross-sections. Each slice in the file is converted into machine code, which
essentially uses the Cartesian coordinate system to determine the path the
printer head must follow across the X and Y axes to deposit the first layer of
material onto the build platform. Once the bottom layer is complete, the build
platform descends by a small amount – relative to the deposited layer thickness
– and the printhead repeats the process to deposit the second layer. This
procedure is repeated in sequential layers until the part is finished.

Most FDM systems have a two-nozzle system that can selectively extrude
sacrificial support structures as they part prints. Depending on the feedstock,
this support may be soluble in a sodium hydroxide (NaOH) bath, leaving only the
printed part after processing. The support structure can also be removed
manually without damaging the printed part.


The benefits of this technique are manifold, particularly when it comes to the
development of concept models and rapid prototypes for research and design (R&D)
processes.


WHY USE FDM FOR YOUR PARTS?

Fused deposition modeling (FDM) is among the most easily accessible and
recognizable additive manufacturing technologies worldwide. Available to both 3D
printing hobbyists and large-volume manufacturers alike, it is known for its
speed and precision in generating three-dimensional polymeric structures using a
choice of feedstock materials. The range of filaments available for fused
deposition modeling include:

Acrylonitrile butadiene styrene (ABS-M30, ABS-M30i, ABSi)

Acrylonitrile styrene acrylate (ASA)

Polycarbonates (PC, PC-ABS and PC-ISO)

High-performance plastics (PPSF, Ultem 1010, Ultem 9085, and Nylon-12)


Benefits Of Fused Deposition Modeling

FDM printing is a cost-effective additive manufacturing process, especially for
rapid prototyping or low-volume production. Since FDM prints require little
post-processing and use more readily available materials, leads times from quote
to print and delivery are fast.


WHY CHOOSE XOMETRY FOR FDM 3D PRINTING?


ENDLESS OPTIONS

Choose from millions of possible combinations of materials, finishes,
tolerances, markings, and certifications for your order.


EASY TO USE

Get your parts delivered right to your door without the hassle of sourcing,
project management, logistics, or shipping.


VETTED NETWORK

We are ISO 9001:2015, ISO 13485, and AS9100D certified. Only the top shops that
apply to become Suppliers make it through our qualification process.




DOWNLOAD THE FDM DESIGN GUIDE

Get the Guide


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