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URL: http://www.denizcast.com/
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 * AT A GLANCE
 * NEWS
 * INFO
 * PRODUCTION
 * PRODUCTS
 * QUALITY
 * CONTACT
 * TR
 * EN
 * DE


 * AT A GLANCE
 * NEWS
 * INFO
 * PRODUCTION
 * PRODUCTS
 * QUALITY
 * CONTACT
 * TR
 * EN
 * DE





AT A GLANCE



Established in 1978, Denizciler Iron Foundry is a jobbing foundry producing high
quality grey and ductile iron casting parts for machine, pump, construction and
the agricultural industries. The company places maximum customer satisfaction
and high quality at the forefront of its objectives and provides high quality
iron castings backed up with the necessary support services such as pattern
production and storage services,metal testing and evaulation, prototyping,part
finishing,machining,coating and heat treating. A wide range of parts are
produced ranging from 0.5kg to 15000 kg.

“Invest to Prosper”

Melting capacity is 24 tons/hr with a fully automatic moulding sand plant,along
with two Hunter and one DISA moulding line. There is one 10 ton/hr furan mixer
for medium size casting and one 35 ton/hr for hand molding line. The company
also houses CNC grinding machines and a full emchanical and chemical
metallurgical laboratory.

For the past 24 years Denizciler has been developing business throughout Europe
with 85% of production now exports bound mainly to Europe.



AT A GLANCE December 20th, 2022dionadmin




NEWS


COMPANY PRESENTATION










24-28 April 2017

NEWS February 3rd, 2017dionadmin




INFO




CAPACITY

 24000 tons net iron castings/year
Total Land 25000 sqm,Covered Area 14000sqm 


STAFF

 Engineers (10)
Office personnel (15), Direct Worker(200) 


BUSINESS AREA

Construction industry , Agriculture, Machine parts, Automotive, Hydraulic Parts,
Pump industry



CASTING TYPES AND DIMENSIONS

Grey and ductile iron castings in a range of 0.200-22000Kg.



DOMESTIC AND EXPORT CUSTOMERS

90% of the production is exported to Holland, Belgium, Germany, Italy, Slovakia,
Slovenia, France, UK



MOULDING TYPE AND EQUIPMENT

· 2 Hunter (508x610mm-216/190mm)  100 Molds/hr
· DISA MATCH 600x700x255/255      120 Molds/hr
· 80 ton/hour automatic sand system with Simpson Muller,Webac Mulller and  2
Hartley control equipment
· Furan System with Omega 10 ton/hr mixer with rollover and sand reclamation
system
· 35 ton/hr Omega Mixer height 5 meters
· Hand molding for big parts upto 15 ton 35 ton/hr Omega Mixer height 5 meters





MELTING TYPE AND EQUIPMENT

One 7200 kg/hr 4250 kw melt and hold
One 4500 kg/hr 2750 kw melt and hold
One 1500 kg/hr 800 kw melt and hold
One 1000 kg/hr 600 kw furnace



CORE MAKING TYPE AND EQUIPMENT

· 2 80 lt capacity cold box (CO2 + Carbophen) machine
· 2 60 lt capacity cold box (CO2 + Carbophen) machine
· 4  25 lt capacity cold box (CO2 + Carbophen) machine
· 10 5 lt capacity cold box (CO2 + Carbophen) machine
· 4   2 lt capacity shell and hot box core machine



HEAT TREATMENT FACILITIES

– 1 Electric furnace 2000x1400x1500mm
– 1 Electric furnace 800mm dia.



SURFACE TREATMENT

· Hot dip galvanizing
· Painting



FINISHING FACILITIES



· 1 hook type shot blasting machine
· 3 tumble type shot blasting machines,
· 1 steel plate 2Ton /hr tumble type shot blasting machine
· 10 60m/sec. 600 mm Dia. Wheel grinding machines.
· 3 KOYAMA automatic grinding machines
· Maus automatic grinding.



PATTERN SHOP



· All kind of patterns can be produced in Aluminum and Araldite
· 2 Vertical machines 600x700x450mm and 500x250x250mm
· 2 Vertical machine   1200x700x500
· Solid and surface modelling CAD/CAM
· Quikcast Simulation



QUALITY CERTIFICATES

ISO 9001.2008
TÜV Product Certificate
Komo Certificate
BV Marine 2
PED
AD-2000



QUALITY CONTROL SYSTEMS AND TEST FACILITIES

Carbon Equivalent instrument
2 Spectrometers OBLF
Brinell Hardness
Sand Lab.
Metallography Lab.Image analyising of the microstructure via image analyser with
computer
Electronite Temperature Measuring,
Electronite Thermal Analysis
Ultrasonic and Sound Test,Tensile Testing
Faro ScanArm 2,7mt
Faro Arm 1,2mt


INFO February 3rd, 2017dionadmin




PRODUCTION


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SAND PREPARATION SYSTEMS

Production


CORE MAKING

Production


MOULDING

Production


MELTING

Production


FETTLING

Production


PATTERN SHOP

Production


QUALITY SYSTEM

Production


ADDITIONAL SERVICES

Production
PRODUCTION October 23rd, 2015dionadmin




PRODUCTS

Denizciler is a jobbing foundry and cabaple of producing parts from 200 grams up
to 15 tons












QUALITY



QUALITY February 3rd, 2017dionadmin




CONTACT

Çoraklar Mahallesi 5012 Sokak No: 39 ALOSBİ Aliağa İzmir Türkiye
Tel : +90 (232) 621 5502 | Faks : +90 (232) 621 5504
E-Posta : info@denizcast.com