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Submission: On December 21 via manual from IN — Scanned from NL
Submission: On December 21 via manual from IN — Scanned from NL
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* AT A GLANCE * NEWS * INFO * PRODUCTION * PRODUCTS * QUALITY * CONTACT * TR * EN * DE * AT A GLANCE * NEWS * INFO * PRODUCTION * PRODUCTS * QUALITY * CONTACT * TR * EN * DE AT A GLANCE Established in 1978, Denizciler Iron Foundry is a jobbing foundry producing high quality grey and ductile iron casting parts for machine, pump, construction and the agricultural industries. The company places maximum customer satisfaction and high quality at the forefront of its objectives and provides high quality iron castings backed up with the necessary support services such as pattern production and storage services,metal testing and evaulation, prototyping,part finishing,machining,coating and heat treating. A wide range of parts are produced ranging from 0.5kg to 15000 kg. “Invest to Prosper” Melting capacity is 24 tons/hr with a fully automatic moulding sand plant,along with two Hunter and one DISA moulding line. There is one 10 ton/hr furan mixer for medium size casting and one 35 ton/hr for hand molding line. The company also houses CNC grinding machines and a full emchanical and chemical metallurgical laboratory. For the past 24 years Denizciler has been developing business throughout Europe with 85% of production now exports bound mainly to Europe. AT A GLANCE December 20th, 2022dionadmin NEWS COMPANY PRESENTATION 24-28 April 2017 NEWS February 3rd, 2017dionadmin INFO CAPACITY 24000 tons net iron castings/year Total Land 25000 sqm,Covered Area 14000sqm STAFF Engineers (10) Office personnel (15), Direct Worker(200) BUSINESS AREA Construction industry , Agriculture, Machine parts, Automotive, Hydraulic Parts, Pump industry CASTING TYPES AND DIMENSIONS Grey and ductile iron castings in a range of 0.200-22000Kg. DOMESTIC AND EXPORT CUSTOMERS 90% of the production is exported to Holland, Belgium, Germany, Italy, Slovakia, Slovenia, France, UK MOULDING TYPE AND EQUIPMENT · 2 Hunter (508x610mm-216/190mm) 100 Molds/hr · DISA MATCH 600x700x255/255 120 Molds/hr · 80 ton/hour automatic sand system with Simpson Muller,Webac Mulller and 2 Hartley control equipment · Furan System with Omega 10 ton/hr mixer with rollover and sand reclamation system · 35 ton/hr Omega Mixer height 5 meters · Hand molding for big parts upto 15 ton 35 ton/hr Omega Mixer height 5 meters MELTING TYPE AND EQUIPMENT One 7200 kg/hr 4250 kw melt and hold One 4500 kg/hr 2750 kw melt and hold One 1500 kg/hr 800 kw melt and hold One 1000 kg/hr 600 kw furnace CORE MAKING TYPE AND EQUIPMENT · 2 80 lt capacity cold box (CO2 + Carbophen) machine · 2 60 lt capacity cold box (CO2 + Carbophen) machine · 4 25 lt capacity cold box (CO2 + Carbophen) machine · 10 5 lt capacity cold box (CO2 + Carbophen) machine · 4 2 lt capacity shell and hot box core machine HEAT TREATMENT FACILITIES – 1 Electric furnace 2000x1400x1500mm – 1 Electric furnace 800mm dia. SURFACE TREATMENT · Hot dip galvanizing · Painting FINISHING FACILITIES · 1 hook type shot blasting machine · 3 tumble type shot blasting machines, · 1 steel plate 2Ton /hr tumble type shot blasting machine · 10 60m/sec. 600 mm Dia. Wheel grinding machines. · 3 KOYAMA automatic grinding machines · Maus automatic grinding. PATTERN SHOP · All kind of patterns can be produced in Aluminum and Araldite · 2 Vertical machines 600x700x450mm and 500x250x250mm · 2 Vertical machine 1200x700x500 · Solid and surface modelling CAD/CAM · Quikcast Simulation QUALITY CERTIFICATES ISO 9001.2008 TÜV Product Certificate Komo Certificate BV Marine 2 PED AD-2000 QUALITY CONTROL SYSTEMS AND TEST FACILITIES Carbon Equivalent instrument 2 Spectrometers OBLF Brinell Hardness Sand Lab. Metallography Lab.Image analyising of the microstructure via image analyser with computer Electronite Temperature Measuring, Electronite Thermal Analysis Ultrasonic and Sound Test,Tensile Testing Faro ScanArm 2,7mt Faro Arm 1,2mt INFO February 3rd, 2017dionadmin PRODUCTION * * * * * * * * * * * * SAND PREPARATION SYSTEMS Production CORE MAKING Production MOULDING Production MELTING Production FETTLING Production PATTERN SHOP Production QUALITY SYSTEM Production ADDITIONAL SERVICES Production PRODUCTION October 23rd, 2015dionadmin PRODUCTS Denizciler is a jobbing foundry and cabaple of producing parts from 200 grams up to 15 tons QUALITY QUALITY February 3rd, 2017dionadmin CONTACT Çoraklar Mahallesi 5012 Sokak No: 39 ALOSBİ Aliağa İzmir Türkiye Tel : +90 (232) 621 5502 | Faks : +90 (232) 621 5504 E-Posta : info@denizcast.com