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Overcoming rising energy prices Given that energy accounts for 15 per cent of
food and drink manufacturers’ costs, according research by Centrica Business
Solutions, the continued rise of energy prices is a major concern for these
companies. Indeed, the same study found that 56 per cent of manufacturers
believe investing in energy efficiency technologies is “very important” for
their business. But where should they invest? Here, Stephen Harding, managing
director of Gough Engineering, looks at how improved material handling processes
can help manufacturers overcome rising energy costs. Energy costs were a
significant worry for businesses across the UK, last year. In April 2022, 21 per
cent of businesses surveyed by the UK’s Office for National Statistics (ONS)
said that energy prices were their main concern, up from 15 per cent in
February. These figures have remained consistent ever since. So, how can food
processors better offset these costs, and how can they do this while benefiting
production and yielding a return on investment (ROI)? It all boils down to how
businesses optimise their production processes — and that includes material
handling. Equipment schemes Proper material handling is about optimising the
mechanical and physical relationship between products and ingredient flows,
versus machinery and processes. Equipment schemes describe bespoke systems that
ensure a plant’s production line runs according to the manufacturer’s key
performance indicators (KPIs). KPIs would generally include the time, quality
and quantity of production, and the manufacturer’s core value adding process to
manufacture end products. An equipment scheme can rely on equipment to automate
the weighing, mixing, cooking, heating and cooling operations during a process.
This equipment may have built-in quality assurance systems for sieving or
screening processes to ensure products are transferred, or conveyed, from one
process to another without them being damaged. Weigher systems, for instance,
check the quantity of produce or ingredients at certain stages of production.
Industry 4.0 sensors can capture this data, relaying it to Supervisory Control
and Data Material handling systems help food and beverage manufacturers offset
rising energy costs 4 FDPP - www.fdpp.co.uk
Acquisition (SCADA) systems to control, monitor and visualise the information.
Scheme controls can be integrated into existing systems, and controlled from a
central SCADA location through easy-to- use Human Machine Interfaces (HMIs). But
how can manufacturers achieve costs savings and an improved ROI through control
schemes? This is where the partnership of a trusted materials handling expert is
essential. A partner can review the sequential and functional needs of materials
management on the customer’s production line, and plan how to optimise these
processes in order to best serve the plant’s KPIs. The right calculations Let’s
look at food conveying systems as an example. Conveyors, whether they are
floor-mounted or overhead, must transport produce safely, carefully and
efficiently between the various machines on a production line — from the
weighers and processing machinery, all the way to the packing line. The first
questions that Gough Engineering asks its customers at the start of a project
are: “What type of material are you transporting?” and “What product throughput
rate do you need to achieve with this conveying system?” For the latter, the
customer will respond with a figure of tonnes or kilograms per hour. Gough
Engineering’s specialists then establish further clarification of volume rates,
bulk densities, transfer lengths and orientations, feed points, distribution
points, and can then prescribe a suitable solution. Bucket elevators are often
overlooked when considering material transportation, but they can be a more
suitable option than linear conveyors. This is particularly important for
transporting dry bulk materials, ingredients and part-completed products. A
materials handling expert can provide you with guidance on what’s best for you,
based on your specific material. To determine the best elevator design to convey
a product, we must consider three factors. First, bucket capacity, which refers
to the volume of product that can be held in each bucket. Every bucket is filled
to a specific per cent of its overall capacity, to ensure that all of the
product is retained — doesn’t spill over the edges — during transport. The
second factor is bucket pitch. For instance, when the bucket elevator system is
mounted between two parallel chains, correct buck pitch means determining the
correct distance between the centres of each bucket. In April 2022, 21 per cent
of businesses surveyed by the UK’s Office for National Statistics (ONS) said
that energy prices were their main concern. FDPP - www.fdpp.co.uk 5
Issue 49 2023 FOOD & DRINK PROCESSING & PACKAGING Berry’s reusable container
offers the ideal refill solution Material handling systems help food and
beverage manufacturers offset rising energy costs
Contents Features BERRY GLOBAL < 32 FORTRESS TECHNOLOGY < 40 GLOBAL HEAT
TRANSFER < 46 KTC < 52 METTLER-TOLEDO < 58 ARLA < 66 ASHBURY < 67 TM ROBOTICS <
70 BECKHOFF < 72 WMFTS < 74 CORETIGO < 76 Editor Amanda Buckingham
editor@fdpp.co.uk Digital Sales Manager Jessica Benne T: 01227 392571 Business
Manager Josh Holmes josh@mhmagazine.co.uk Sales Manager Jamie Bullock
jamie@fdpp.co.uk Tel: 01227 392571 M H Media Global Ltd. 18/20 Newington Road,
Ramsgate Kent, CT12 6EE Tel 01304 806039 www.fdpp.co.uk Every effort is made to
ensure the accuracy and reliability of material published in Food & Drink
Process & Packaging however, the publishers accept no responsibility for the
claims or opinions made by the contributors, manufacturers or advertisers. No
part of the publication may be reproduced or transmitted in any form or by any
means, mechanical, electronic (including printing), recording or stored in any
information retrieval system without the prior written consent of the publisher.
All web addresses are interactive, simply click the web address of your choice
to view the company website. There is also a useful tool bar where you can
search for a specific product. Please mention FDPP when responding to items in
this issue. Publishing Director Marn Holmes marn@fdpp.co.uk Studio Designer
Richard Bland richard@mhmagazine.co.uk The Team FDPP - www.fdpp.co.uk 3
webuk@sanha.com · 01628 819245 www.sanha-shop.com YouTube PREMIUM PIPING SYSTEMS
for drinking water and more. Register for our shop today!
Overcoming rising energy prices Given that energy accounts for 15 per cent of
food and drink manufacturers’ costs, according research by Centrica Business
Solutions, the continued rise of energy prices is a major concern for these
companies. Indeed, the same study found that 56 per cent of manufacturers
believe investing in energy efficiency technologies is “very important” for
their business. But where should they invest? Here, Stephen Harding, managing
director of Gough Engineering, looks at how improved material handling processes
can help manufacturers overcome rising energy costs. Energy costs were a
significant worry for businesses across the UK, last year. In April 2022, 21 per
cent of businesses surveyed by the UK’s Office for National Statistics (ONS)
said that energy prices were their main concern, up from 15 per cent in
February. These figures have remained consistent ever since. So, how can food
processors better offset these costs, and how can they do this while benefiting
production and yielding a return on investment (ROI)? It all boils down to how
businesses optimise their production processes — and that includes material
handling. Equipment schemes Proper material handling is about optimising the
mechanical and physical relationship between products and ingredient flows,
versus machinery and processes. Equipment schemes describe bespoke systems that
ensure a plant’s production line runs according to the manufacturer’s key
performance indicators (KPIs). KPIs would generally include the time, quality
and quantity of production, and the manufacturer’s core value adding process to
manufacture end products. An equipment scheme can rely on equipment to automate
the weighing, mixing, cooking, heating and cooling operations during a process.
This equipment may have built-in quality assurance systems for sieving or
screening processes to ensure products are transferred, or conveyed, from one
process to another without them being damaged. Weigher systems, for instance,
check the quantity of produce or ingredients at certain stages of production.
Industry 4.0 sensors can capture this data, relaying it to Supervisory Control
and Data Material handling systems help food and beverage manufacturers offset
rising energy costs 4 FDPP - www.fdpp.co.uk
Acquisition (SCADA) systems to control, monitor and visualise the information.
Scheme controls can be integrated into existing systems, and controlled from a
central SCADA location through easy-to- use Human Machine Interfaces (HMIs). But
how can manufacturers achieve costs savings and an improved ROI through control
schemes? This is where the partnership of a trusted materials handling expert is
essential. A partner can review the sequential and functional needs of materials
management on the customer’s production line, and plan how to optimise these
processes in order to best serve the plant’s KPIs. The right calculations Let’s
look at food conveying systems as an example. Conveyors, whether they are
floor-mounted or overhead, must transport produce safely, carefully and
efficiently between the various machines on a production line — from the
weighers and processing machinery, all the way to the packing line. The first
questions that Gough Engineering asks its customers at the start of a project
are: “What type of material are you transporting?” and “What product throughput
rate do you need to achieve with this conveying system?” For the latter, the
customer will respond with a figure of tonnes or kilograms per hour. Gough
Engineering’s specialists then establish further clarification of volume rates,
bulk densities, transfer lengths and orientations, feed points, distribution
points, and can then prescribe a suitable solution. Bucket elevators are often
overlooked when considering material transportation, but they can be a more
suitable option than linear conveyors. This is particularly important for
transporting dry bulk materials, ingredients and part-completed products. A
materials handling expert can provide you with guidance on what’s best for you,
based on your specific material. To determine the best elevator design to convey
a product, we must consider three factors. First, bucket capacity, which refers
to the volume of product that can be held in each bucket. Every bucket is filled
to a specific per cent of its overall capacity, to ensure that all of the
product is retained — doesn’t spill over the edges — during transport. The
second factor is bucket pitch. For instance, when the bucket elevator system is
mounted between two parallel chains, correct buck pitch means determining the
correct distance between the centres of each bucket. In April 2022, 21 per cent
of businesses surveyed by the UK’s Office for National Statistics (ONS) said
that energy prices were their main concern. FDPP - www.fdpp.co.uk 5
Issue 49 2023 FOOD & DRINK PROCESSING & PACKAGING Berry’s reusable container
offers the ideal refill solution Material handling systems help food and
beverage manufacturers offset rising energy costs

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