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CapabilitiesSheet Metal Fabrication Services

SHEET METAL FABRICATION SERVICES

UPLOAD YOUR CAD FILES TO GET AN INSTANT ONLINE FABRICATION QUOTE ON CUSTOM
FORMED SHEET METAL PROTOTYPES AND PRODUCTION PARTS. LEAD TIMES AS FAST AS DAYS
AND FREE STANDARD SHIPPING ON ALL US ORDERS.

See How It Works
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START A NEW SHEET METAL FABRICATION QUOTE

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Start Your New Instant Quote
All uploads are secure and confidential.Xometry's Instant Quoting Engine is
covered by US Pat. Nos. 11,086,292 and 11,347,201. Other patents pending.

Sizes and Tolerances

How It Works

Materials

Finishes

Design Guidelines

Applications

Why Xometry?

Customer Examples

WHAT IS SHEET METAL FABRICATION?

Sheet metal fabrication is a subtractive manufacturing process that forms parts
from thin metal sheets. Engineers often choose sheet metal parts for their high
precision and durability, especially for end-use applications like chassis,
enclosures, and brackets.

Xometry’s online sheet metal fabrication services provide a fast and
cost-effective solution for any parts that need to be made from 3D CAD files or
engineering drawings. Xometry offers a range of sheet metal materials, including
aluminum, copper, steel, and stainless steel, as well as assembly services like
installing PEM inserts, welding, and finishing services. With a network of
domestic and overseas fabricators, Xometry can supply any quantity of sheet
metal parts from low-volume, high-mix prototypes to high-volume production runs.
Xometry offers competitive, custom sheet metal fabricating prices for low volume
prototypes and cost savings for high volume production runs.

Use the 3D viewer above to preview Xometry’s part rendering features.
Start Your New Instant Quote

SHEET METAL SERVICES AVAILABLE AT XOMETRY

SHEET CUTTING SERVICES

Upload your CAD files to get an instant quote for laser cutting or waterjet cut
prototypes and production parts. No minimums. Lead times as fast as 1 day and
free standard shipping on all US orders.
Start Your New Instant QuoteSheet Cutting Services

CUSTOM ONLINE LASER CUTTING SERVICE

High-quality Laser Cut Parts in Days Not Weeks | Free Standard Shipping on All
US Orders
Start Your New Instant QuoteCustom Online Laser Cutting Service

ONLINE WATERJET CUTTING SERVICE

Instant Quotes and Cost-effective, On-demand Fabrication | Free Standard
Shipping on All US Orders
Start Your New Instant QuoteOnline Waterjet Cutting Service

PLASMA CUTTING SERVICE

Custom Plasma Cutting for Prototyping and Production Part Fabrication | Free
Standard Shipping on All US Orders
Start Your New Instant QuotePlasma Cutting Service

WHAT IS SHEET METAL FORMING?

Sheet stock is procured in a flat state and cut then formed into its final state
through a series of progressive steps. For a typical sheet metal project, the
first step is equivalent to sheet cutting, where a shear, laser, waterjet,
plasma, or punch press is used to create the internal holes and edge features of
the part. This process is also known as blanking.

Once the blank is produced, the next step is to form sheet metal using various
tools, but most commonly some sort of brake. A brake press can be manual or
automated and uses die inserts to create a desired angular bend, forming the
two-dimensional sheet into a three-dimensional object. Sheet metal forming can
bend the part in multiple directions, creating simple parts such as brackets up
to highly complex geometries which may require custom die tools. Once the tools
are in place, making subsequent sheet parts in production is very
cost-effective. This makes sheet metal fabrication and forming ideal for low to
high volume production.

XOMETRY SHEET METAL FABRICATION CAPABILITIES

FeatureDescription
Feature

Blank Size

Description

10’ x 20’ (3.05 m x 6.10 m). We accommodate larger part volumes upon request.

Feature

Standard Lead Time

Description

3 business days

Feature

Sheet Thickness

Description

0.024” - 0.250” typical. We accommodate thicker or thinner gauges upon request.

Feature

General Tolerances

Description

For single planes or flat parts, +/- 0.010” on edge to edge, edge to hole, and
hole to hole features; +/- 0.010” on bend to edge/hole features. For
multi-planed bent parts, +/- 0.030” for hole to hole/edge, edge to edge, and
over-formed parts; +/- 1 degree for bend angles.

Feature

Braking (Hydraulic)

Description

10’ length, fingers from 3” - 6”

Feature

Braking (Magnetic)

Description

6 tons of magnetic pull across the entire beam, 5/8″ minimum reverse bend

Feature

Punching

Description

2″ diameter hole capacity, or larger upon request

Feature

Welding

Description

Welded edges and seams, weldments, and assemblies

This table depicts the general tolerances for Xometry’s sheet metal services.
Learn more about our sheet metal manufacturing standards.

HOW XOMETRY SHEET METAL FABRICATION WORKS

Xometry's custom sheet metal fabrication services utilize the top sheet metal
fabricators in the US and globally. Sheet metal fabricators first convert CAD
and drawing data into machine code. A laser cutting, waterjet, or plasma cutting
machine will then precisely remove sheet metal material. The raw material is
formed into angular bends and features using brakes, punches, and dies. If any
assembly or post-processing is required, our sheet metal manufacturers will
weld, add inserts, or finish the part.

The efficiency and high precision of sheet metal fabrication, coupled with
Xometry’s variety of materials, range of sheet metal fabricators, and
post-processing options means you can get parts for any application. Sheet metal
applications include aerospace, defense, automotive, energy, industrial,
medical, dental, and consumer products.

Sheet Metal Materials Available at Xometry
Aluminum

Aluminum 6061

Aluminum 5052

Learn more about aluminum sheet metal.

Copper

Copper 101

Copper C110

Copper 260 (Brass)

Learn more about copper sheet metal.

Bronze

Bronze 220

Bronze 510

Learn more about bronze sheet metal.

Stainless Steel

Stainless steel 301

Stainless steel 304

Stainless steel 316/316L

Learn more about stainless sheet metal.

Steel

Steel 1018 (Low Carbon)

Learn more about steel sheet metal.

STANDARD SHEET THICKNESSES

Learn More

AVAILABLE SHEET METAL FINISHES

A variety of material finishes are available for an instant online sheet metal
quote. If you do not see the material finish combination you are looking for,
please choose "Custom" under the finish drop-down on your quote page and submit
for an expert engineering review once you have specified features, tolerances,
inspection needs, and quantities required.

Available Sheet Metal Finishes
Standard

Minimal post-processing or treatment on parts is done.

Bead Blast

The part surface is left with a smooth, matte appearance.

Anodize (Type II Or Type III)

Type II (MIL-A-8625, Type II) creates a corrosion-resistant finish. Sheet metal
parts can be anodized in different colors—clear, black, red, and gold are most
common—and are usually associated with aluminum. Type III (MIL-A-8625, Type III,
Class 1/2 "hardcoat") is thicker and creates a wear-resistant layer in addition
to the corrosion resistance seen with Type II.

Chem Film (Chromate Conversion Coating)

This sheet metal finish provides corrosion resistance and good conductivity
properties. Chem film can be used as a base for paint and can leave surfaces
yellow or gold. Adds very little thickness, about 0.00001”-0.00004.” Chem film
will conform to MIL-DTL-5541, TYPE I/II.

Powder Coat

This is a sheet metal fabrication process where powdered paint is sprayed onto a
part that is then baked in an oven. This creates a strong, wear- and
corrosion-resistant layer that is more durable than standard painting methods. A
wide variety of colors are available to create the desired aesthetic.

Electroless Nickel Plating

A sheet metal fabrication process that provides uniform nickel coating which
offers protection from corrosion, oxidation, and wear on irregular surfaces. The
finished part will be brighter. Thickness starts at .0001” and this finish
conforms to MIL-C-26074.

Gold Plating

Gold Plating provides good corrosion and tarnish resistance with excellent
solderability. Default application specification is MIL-G-45204 & ASTM B488,
CLASS 00, 0, OR 1 (Thickness 0.00002" - 0.00005").

Silver Plating

Silver offers high solderability and electrical conductivity but is susceptible
to tarnish on sheet metal parts. Conforms to AMS QQ-S-365D. Thickness is about
0.00002”- 0.0003.”

Sheet Metal Design Guidelines

FeatureDescription (MT = Material Thickness)
Feature

Minimum Bend