www.fictiv.com
Open in
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2606:4700:3034::6815:488b
Public Scan
Submitted URL: http://pages.fictiv.com/ODUyLVdHUi03MTYAAAGPltf68PRPse5llY1AYUGfxBr83QVg57d1WUstWrJt3coUY1yX-bnaND2r6PUXWu_HdxMGSGc=
Effective URL: https://www.fictiv.com/articles/wall-thickness-in-injection-molding?utm_source=marketo&utm_medium=email&utm_campaign=EM...
Submission: On November 22 via api from US — Scanned from DE
Effective URL: https://www.fictiv.com/articles/wall-thickness-in-injection-molding?utm_source=marketo&utm_medium=email&utm_campaign=EM...
Submission: On November 22 via api from US — Scanned from DE
Form analysis
17 forms found in the DOMGET https://www.fictiv.com/search/
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<input type="search" class="search-field w-full bg-grey-100 py-2 px-12 text-12 font-museo-700 text-grey-600 border border-transparent outline-none focus:border-teal-light" name="searchwp" id="search-bar-field" placeholder="Search...">
<div class="font-museo-700 cursor-pointer text-grey-600 absolute bg-grey-100 h-full t-0 px-4" id="search-bar-close"><span></span></div>
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GET https://www.fictiv.com
<form role="search" method="get" id="search-form" class="search-form" action="https://www.fictiv.com">
<div class="flex justify-between items-stretch h-full" id="search-wrapper">
<div class="w-full">
<input placeholder="" class="w-full bg-grey-100 py-2 px-2 text-12 font-museo-700 text-grey-600 border border-transparent outline-none focus:border-teal-light resources-search-input" type="text" value="" name="s" id="s" style="max-width: 100%;">
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GET https://www.fictiv.com/filter/
<form method="GET" action="https://www.fictiv.com/filter/" id="filter-form">
<div class="pb-1">
<p class="uppercase font-museo-500 text-grey-400">Topic</p>
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<input class="filter-item-checkbox filter-content-btn hidden" type="checkbox" id="fictiv_topic-design-for-manufacturability-sidebar" name="fictiv_topic[]" value="design-for-manufacturability">
<label class="select-none cursor-pointer block text-16 border px-3 rounded py-1 border-grey-200 font-museo-700 text-grey-600" for="fictiv_topic-design-for-manufacturability-sidebar">DFM Guides</label>
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<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-1">
<input class="filter-item-checkbox filter-content-btn hidden" type="checkbox" id="fictiv_topic-material-guides-sidebar" name="fictiv_topic[]" value="material-guides">
<label class="select-none cursor-pointer block text-16 border px-3 rounded py-1 border-grey-200 font-museo-700 text-grey-600" for="fictiv_topic-material-guides-sidebar">Material Guides</label>
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<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-1">
<input class="filter-item-checkbox filter-content-btn hidden" type="checkbox" id="fictiv_topic-engineering-workflow-tips-sidebar" name="fictiv_topic[]" value="engineering-workflow-tips">
<label class="select-none cursor-pointer block text-16 border px-3 rounded py-1 border-grey-200 font-museo-700 text-grey-600" for="fictiv_topic-engineering-workflow-tips-sidebar">Engineering Workflow Tips</label>
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<input class="filter-item-checkbox filter-content-btn hidden" type="checkbox" id="fictiv_topic-mechanical-design-sidebar" name="fictiv_topic[]" value="mechanical-design">
<label class="select-none cursor-pointer block text-16 border px-3 rounded py-1 border-grey-200 font-museo-700 text-grey-600" for="fictiv_topic-mechanical-design-sidebar">Mechanical Design Tips</label>
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<input class="filter-item-checkbox filter-content-btn hidden" type="checkbox" id="fictiv_topic-supply-chain-optimization-sidebar" name="fictiv_topic[]" value="supply-chain-optimization">
<label class="select-none cursor-pointer block text-16 border px-3 rounded py-1 border-grey-200 font-museo-700 text-grey-600" for="fictiv_topic-supply-chain-optimization-sidebar">Supply Chain Optimization</label>
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<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-1">
<input class="filter-item-checkbox filter-content-btn hidden" type="checkbox" id="fictiv_topic-fictiv-updates-sidebar" name="fictiv_topic[]" value="fictiv-updates">
<label class="select-none cursor-pointer block text-16 border px-3 rounded py-1 border-grey-200 font-museo-700 text-grey-600" for="fictiv_topic-fictiv-updates-sidebar">Fictiv Updates</label>
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<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-1">
<input class="filter-item-checkbox filter-content-btn hidden" type="checkbox" id="fictiv_topic-fictiv-culture-sidebar" name="fictiv_topic[]" value="fictiv-culture">
<label class="select-none cursor-pointer block text-16 border px-3 rounded py-1 border-grey-200 font-museo-700 text-grey-600" for="fictiv_topic-fictiv-culture-sidebar">Fictiv Culture</label>
</div>
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<div class="pb-2 mt-8 border-b border-grey-200">
<p class="uppercase font-museo-500 text-grey-400">filter by</p>
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<div class="filter-tax-wrapper">
<div class="flex items-center justify-between filter-title cursor-pointer py-2 px-1 border-b border-grey-200 select-none">
<div>
<p class="text-16 font-museo-500 text-grey-600"> Content type </p>
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<div class="px-2 filter-arrow transform tranisition-transform duration-200 origin-center">
<p> ▸ </p>
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<div class="bg-grey-lighter filter-items overflow-hidden">
<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-1">
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<input class="filter-item-checkbox filter-content-btn hidden" type="checkbox" id="content_type-cpt_ebook-mobile" name="content_type[]" value="cpt_ebook">
<label class="select-none cursor-pointer block text-16 border px-3 rounded py-1 border-grey-200 font-museo-700 text-grey-600" for="content_type-cpt_ebook-mobile">eBooks</label>
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<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-1">
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<label class="select-none cursor-pointer block text-16 border px-3 rounded py-1 border-grey-200 font-museo-700 text-grey-600" for="content_type-cpt_teardown-mobile">Teardowns</label>
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<input class="filter-item-checkbox filter-content-btn hidden" type="checkbox" id="content_type-cpt_tool-mobile" name="content_type[]" value="cpt_tool">
<label class="select-none cursor-pointer block text-16 border px-3 rounded py-1 border-grey-200 font-museo-700 text-grey-600" for="content_type-cpt_tool-mobile">Tools</label>
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<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-1">
<input class="filter-item-checkbox filter-content-btn hidden" type="checkbox" id="content_type-cpt_webinar-mobile" name="content_type[]" value="cpt_webinar">
<label class="select-none cursor-pointer block text-16 border px-3 rounded py-1 border-grey-200 font-museo-700 text-grey-600" for="content_type-cpt_webinar-mobile">Webinars</label>
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<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-1">
<input class="filter-item-checkbox filter-content-btn hidden" type="checkbox" id="content_type-cpt_podcast-mobile" name="content_type[]" value="cpt_podcast">
<label class="select-none cursor-pointer block text-16 border px-3 rounded py-1 border-grey-200 font-museo-700 text-grey-600" for="content_type-cpt_podcast-mobile">Podcasts</label>
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</div>
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<div class="filter-tax-wrapper">
<div class="flex items-center justify-between filter-title cursor-pointer py-2 px-1 border-b border-grey-200 select-none">
<div>
<p class="text-16 font-museo-500 text-grey-600"> Role </p>
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<div class="px-2 filter-arrow transform tranisition-transform duration-200 origin-center">
<p> ▸ </p>
</div>
</div>
<div class="bg-grey-lighter filter-items overflow-hidden">
<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-2">
<input class="filter-item-checkbox " type="checkbox" id="fictiv_role-business-leadership-sidebar" name="fictiv_role[]" value="business-leadership">
<label class="select-none cursor-pointer block text-14 font-museo-500" for="fictiv_role-business-leadership-sidebar">Business Leadership</label>
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<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-2">
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<input class="filter-item-checkbox " type="checkbox" id="fictiv_role-industrial-design-sidebar" name="fictiv_role[]" value="industrial-design">
<label class="select-none cursor-pointer block text-14 font-museo-500" for="fictiv_role-industrial-design-sidebar">Industrial Design</label>
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<input class="filter-item-checkbox " type="checkbox" id="fictiv_role-supply-chain-sidebar" name="fictiv_role[]" value="supply-chain">
<label class="select-none cursor-pointer block text-14 font-museo-500" for="fictiv_role-supply-chain-sidebar">Supply Chain</label>
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</div>
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<div class="filter-tax-wrapper">
<div class="flex items-center justify-between filter-title cursor-pointer py-2 px-1 border-b border-grey-200 select-none">
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<p class="text-16 font-museo-500 text-grey-600"> Industry </p>
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<div class="px-2 filter-arrow transform tranisition-transform duration-200 origin-center">
<p> ▸ </p>
</div>
</div>
<div class="bg-grey-lighter filter-items overflow-hidden">
<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-2">
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<label class="select-none cursor-pointer block text-14 font-museo-500" for="fictiv_industry-aerospace-sidebar">Aerospace</label>
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<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-2">
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<label class="select-none cursor-pointer block text-14 font-museo-500" for="fictiv_industry-automotive-sidebar">Automotive</label>
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<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-2">
<input class="filter-item-checkbox " type="checkbox" id="fictiv_industry-consumer-products-sidebar" name="fictiv_industry[]" value="consumer-products">
<label class="select-none cursor-pointer block text-14 font-museo-500" for="fictiv_industry-consumer-products-sidebar">Consumer Products</label>
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<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-2">
<input class="filter-item-checkbox " type="checkbox" id="fictiv_industry-medical-devices-sidebar" name="fictiv_industry[]" value="medical-devices">
<label class="select-none cursor-pointer block text-14 font-museo-500" for="fictiv_industry-medical-devices-sidebar">Medical Devices</label>
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<div class="flex flex-row-reverse justify-between items-center py-1 filter-item px-2">
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<div class="flex items-center justify-between filter-title cursor-pointer py-2 px-1 border-b border-grey-200 select-none">
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<p class="text-16 font-museo-500 text-grey-600"> Manufacturing Processes </p>
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<div class="px-2 filter-arrow transform tranisition-transform duration-200 origin-center">
<p> ▸ </p>
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<div class="bg-grey-lighter filter-items overflow-hidden">
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<div class="flex -mx-1 mt-4 h-12">
<div class="px-1 w-1/2 ">
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<div class="mktoFormRow"><input type="hidden" name="utm_term__c" class="mktoField mktoFieldDescriptor mktoFormCol" value="Not Provided" style="margin-bottom: 5px;">
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<div class="mktoFieldDescriptor mktoFormCol" style="margin-bottom: 5px;">
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<div class="mktoFieldWrap mktoRequiredField"><label for="Email_17006715472300.8120962917153984" id="LblEmail" class="mktoLabel mktoHasWidth" style="width: 10px;">
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<div class="mktoFieldWrap"><label for="Email_Opt_in_Consent__c_17006715472300.8120962917153984" id="LblEmail_Opt_in_Consent__c" class="mktoLabel mktoHasWidth" style="width: 501px;">
<div class="mktoAsterix">*</div>I’d like to receive additional manufacturing news, resources, and events from Fictiv.
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<div class="mktoLogicalField mktoCheckboxList mktoHasWidth" style="width: 29px;"><input name="Email_Opt_in_Consent__c" id="Email_Opt_in_Consent__c_17006715472300.8120962917153984" type="checkbox" value="yes"
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<div class="mktoFormRow"><input type="hidden" name="utm_source__c" class="mktoField mktoFieldDescriptor mktoFormCol" value="marketo" style="margin-bottom: 5px;">
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<div class="mktoFormRow"><input type="hidden" name="utm_medium__c" class="mktoField mktoFieldDescriptor mktoFormCol" value="email" style="margin-bottom: 5px;">
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<div class="mktoFormRow"><input type="hidden" name="utm_campaign__c" class="mktoField mktoFieldDescriptor mktoFormCol" value="EM-NL-2023-11-15-MechStack" style="margin-bottom: 5px;">
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<div class="mktoFormRow"><input type="hidden" name="utm_term__c" class="mktoField mktoFieldDescriptor mktoFormCol" value="Not Provided" style="margin-bottom: 5px;">
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email</span>
<div class="mktoClear"></div>
</div>
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<div class="mktoFormRow"><input type="hidden" name="utm_medium__c" class="mktoField mktoFieldDescriptor mktoFormCol" value="email" style="margin-bottom: 5px;">
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<div class="mktoFormRow"><input type="hidden" name="utm_source__c" class="mktoField mktoFieldDescriptor mktoFormCol" value="marketo" style="margin-bottom: 5px;">
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<div class="mktoButtonRow"><span class="mktoButtonWrap mktoNative" style="margin-left: 110px;"><button type="submit" class="mktoButton">Subscribe</button></span></div><input type="hidden" name="formid" class="mktoField mktoFieldDescriptor"
value="1558"><input type="hidden" name="munchkinId" class="mktoField mktoFieldDescriptor" value="852-WGR-716">
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email</span>
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<div class="mktoClear"></div>
</div>
<div class="mktoClear"></div>
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<div class="mktoFormRow"><input type="hidden" name="utm_adgroup__c" class="mktoField mktoFieldDescriptor mktoFormCol" value="" style="margin-bottom: 5px;">
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<div class="mktoFormRow"><input type="hidden" name="utm_adgroup__c" class="mktoField mktoFieldDescriptor mktoFormCol" value="" style="margin-bottom: 5px;">
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email</span>
<div class="mktoClear"></div>
</div>
<div class="mktoClear"></div>
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<div class="mktoClear"></div>
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<div class="mktoFormRow"><input type="hidden" name="utm_adgroup__c" class="mktoField mktoFieldDescriptor mktoFormCol" value="" style="margin-bottom: 5px;">
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<div class="mktoButtonRow"><span class="mktoButtonWrap mktoNative" style="margin-left: 110px;"><button type="submit" class="mktoButton">Subscribe</button></span></div><input type="hidden" name="formid" class="mktoField mktoFieldDescriptor"
value="598"><input type="hidden" name="munchkinId" class="mktoField mktoFieldDescriptor" value="852-WGR-716">
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Fictiv adds Mexico to its global network of manufacturing partners. Read announcement Fictiv adds Mexico to its global network of manufacturing partners. Read announcement x * Capabilities * Solutions * Resources * Company * Premium * Plans * * Log In get Instant quote QUICK LINKS CNC Machining Injection Molding 3D Printing Urethane Casting CNC Machining Service Tight tolerances and finishing capabilities, as fast as 2 days. Injection Molding Production-grade steel tooling, as fast as 2 weeks. 3D Printing FDM, SLS, SLA, PolyJet, MJF technologies. Urethane Casting Production quality parts without the tooling investment. 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Contact Us Article WALL THICKNESS FOR INJECTION MOLDING BEST PRACTICES SHARE Resource Center Home / Articles / Wall Thickness for Injection Molding Best Practices search Topic DFM Guides Material Guides Engineering Workflow Tips Mechanical Design Tips Industry Reports Supply Chain Optimization Fictiv Updates Fictiv Culture filter by Content type ▸ Master Class Articles Case Studies eBooks Teardowns Tools Webinars Podcasts Role ▸ Business Leadership Engineering Industrial Design Supply Chain Industry ▸ Aerospace Automotive Consumer Products Medical Devices Robotics Manufacturing Processes ▸ 3D Printing CNC Machining Injection Molding Post Processing RTV Molding Urethane Casting Clear Subscribe for expert design and manufacturing tips delivered to your inbox. * Subscribe By signing up, you agree to our Terms of Use and Privacy Policy. We may use the info you submit to contact you and use data from third parties to personalize your experience. Thank you for subscribing! Team Fictiv 01.26.2023 DFM Guides Time to read: 4 min Plastic injection molding can produce anywhere from a few hundred to a few million parts. To ensure that parts are produced consistently, with minimal defects, and at the lowest possible cost, designers should follow some established guidelines. Wall thickness is a key consideration critical to the success of your injection molding project. Download Fictiv’s Injection Molding Design Guide WHAT IS WALL THICKNESS IN INJECTION MOLDING? Injection molded parts can have a shell-like structure with molded surfaces and supports. Examples of these supports include walls, ribs, and gussets. The image below shows an example where the external walls on semi-rounded parts are especially easy to see. Wall thickness in injection molded parts generally ranges from 1 to 5 mm. The recommended thickness depends on the plastic material, the part’s requirements, and factors such as mold flow. For the best results, a part’s walls should be fairly consistent — that means avoiding designs with widely different walls thicknesses. Note, however, that walls are tapered. In other words, a wall doesn’t have the exact same thickness from the base to the top. Typically, the base of the wall is slightly thicker and tapers at a draft angle of at least 0.5 degrees. Without draft, parts won’t eject cleanly from the mold and are susceptible to damage, so applying a draft angle to vertical walls and surfaces is critical. WHAT IS THE SIGNIFICANCE OF WALL THICKNESS IN PRODUCT DESIGN? During product design, the significance of wall thickness is about reducing material usage while improving part quality and production speed. 1. Reduced Raw Material: Optimal wall thickness can reduce the amount of plastic needed and the weight of the molded part — in many cases, thicker walls can be replaced with thinner ones. 2. Part Quality: Designing injection molded parts with wall thickness problems can result in defects like sinkholes, warping, and short shots. These problems increase rejection rates and, ultimately, the total cost of your parts. 3. Production Speed: Thicker walls take longer to cool than thinner walls, but adequate cooling is critical for injection molding success. Consequently, wall thickness affects cooling rates and, ultimately, injection molding cycle times. WHAT IS UNIFORM WALL THICKNESS? Uniform wall thickness does not necessarily mean that every wall must have the same exact thickness. Some thickness variations are acceptable within limits. Generally, the thickness of a wall should be no less than 40% to 60% of adjacent walls because when thickness transitions aren’t gradual, part defects such as warping occur. Also, note that ribs and supporting walls do not need to be the same thickness as the main walls. HOW TO DESIGN FOR UNIFORM WALL THICKNESSES Typically, injection molded parts are designed using CAD (Computer-Aided Design) software and those designs follow specific DFM (Design for Manufacturing) principles. Most modern CAD packages have a powerful set of tools with features that assist with the design of parts for injection molding. These features make it easy to modify wall thicknesses and to apply draft angles. SELECTING THE OPTIMAL WALL THICKNESS For injection molding plastics, optimal wall thickness is given as a range of measurements in inches (in) and millimeters (mm). However, these numbers are a broad range — for best results, you need to work with a skilled injection molding manufacturer, like Fictiv, who can provide you with DFM feedback and insights gleaned from experience. This table shows recommended wall thicknesses for some common injection molding materials. ResinRecommended Wall ThicknessinmmABS0.045–0.1401.14–3.56Acetal0.030–0.1200.76–3.05Acrylic0.025–0.1500.64–3.81Liquid Crystal Polymer0.030–0.1200.76–3.05Long-Fiber Reinforced Plastics0.075–1.0001.91–25.4Nylon0.030–0.1150.76–2.92Polycarbonate0.040–0.1501.02–3.81Polyester0.025–0.1250.64–3.18Polyethylene0.030–0.2000.76–5.08Polyethylene Sulfide0.020–0.1800.51–4.57Polypropylene0.025–0.1500.64–3.81Polystyrene0.035–0.1500.89–3.81 WHAT IS THE MINIMUM INJECTION MOLDING WALL THICKNESS? Minimum injection molding wall thickness refers to the thinnest wall recommended for a given type of plastic. There are several factors to consider when specifying this dimension. For example, it’s important to define the expected loads to which the part will be subjected — cosmetic parts are exposed to different loads than one used as a push-button. Some designers start by using the lowest possible wall thickness for the selected material, then perform a finite element analysis (FEA) using previously-defined load cases. The results of the FEA will provide a good indication of whether the thickness of the wall is sufficient. If the wall is too thin, you can adjust its thickness or select a different material. 1 mm is usually the thinnest that part walls get, although minimum wall thickness can be thinner for some materials. WHAT IS THE MAXIMUM INJECTION MOLDING WALL THICKNESS? Maximum injection molding wall thickness refers to the thickest wall that is recommended for a specific type of plastic. There are several factors to consider when specifying this dimension. In general, excessively thick walls are not recommended because they often result in part defects. Sometimes, however, thicker walls are needed because of high loads exerted on the part, thermal insulation requirements, or simply to make the part feel heavier and more substantial. Most injection moldable plastics have an upper limit which, if exceeded, can cause issues such as underfilling, warping, and excessive dimensional deviations. However, as a general rule, the maximum wall thickness should be limited to 5 mm. As with minimum wall thickness, the maximum wall thickness is a function of the plastic material being molded. CHOOSING THE CORRECT WALL THICKNESS FOR INJECTION MOLDING Choosing the optimal wall thickness for an injection molded part can be a balancing act between part cost, strength, cycle times, and other factors. To effectively balance all of these requirements, it takes expert knowledge and real-world experience. When you ask Fictiv for an injection molding quote, you’ll receive free DFM feedback. And, the report doesn’t merely indicate whether or not your part can be injection molded — you’ll receive recommendations about how to improve your design to accelerate production and be less expensive to mold. Getting started is easy, so, create your free Fictiv account today. Download the calculator * * I’d like to receive additional manufacturing news, resources, and events from Fictiv. Download By signing up, you agree to our Terms of Use and Privacy Policy. We may use the info you submit to contact you and use data from third parties to personalize your experience. Download the worksheet * * I’d like to receive additional manufacturing news, resources, and events from Fictiv. Download By signing up, you agree to our Terms of Use and Privacy Policy. We may use the info you submit to contact you and use data from third parties to personalize your experience. Thank you for downloading! 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We may use the info you submit to contact you and use data from third parties to personalize your experience. Thank you for subscribing! YOU MIGHT ALSO BE INTERESTED IN PARTING LINE INJECTION MOLDING Parting line injection molding isn’t a special type of plastic injection molding or liquid silicone rubber injection molding. Instead, it’s used to minimize the appearance of witness lines—unavoidable marks on the surface of a part that show where the two halves of an injection mold come together. Parting line injection molding is about minimizing flash—excess […] Learn More AUTOMOTIVE INJECTION MOLDING: EVERYTHING YOU NEED TO KNOW Automotive injection molding lets designers produce plastic parts for electric vehicles (EVs), plug-in hybrids (PHEVs), and cars, trucks, and motorcycles with internal combustion engines (ICE). Although automotive plastic molding is usually associated with high-volume production, designers can also use injection molding for rapid prototyping and lower production volumes. Moreover, some automotive plastic injection molding companies […] Learn More CALIFORNIA 168 Welsh Street San Francisco, CA 94107 Arizona 1001 N. Central, Suite 802 Phoenix, AZ 85004 China 5-6 Building 11, Changhua Creative Park, Panyu District, Guangzhou, 511495 India Brigade Rubix, G-01 A, B & C No.20, HMT Main Road, Bengaluru 560022 Pride House Office No.402, 4th Floor, Ganeshkhind Road, Pune 411016 Mexico Cerro La Malinche 122 Parque 100 Santa Catarina, N.L. 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