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Sensors & Switches
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Proportional Valves
Pinch Valves
View All Industrial & Factory Automation Products
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ASCO
AVENTICS
Movicon
PACSystems
SolaHD
TESCOM
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Flow Measurement
Pressure Measurement
Level Measurement
Temperature Measurement

Products
Corrosion & Erosion Monitoring
Industrial Wireless Technology
Density, Viscosity & Refractometers
Liquid Analysis
Flame & Gas Detection
Marine Measurement & Analytical
Flow Measurement Systems
Tank Gauging System
Gas Analysis
View All Measurement Instrumentation Products
BRANDS
Flexim
Micro Motion
Plantweb Insight™
Rosemount
Roxar
VIEW ALL BRANDS
Professional Tools & Vacuums
Professional Tools & Vacuums
Products
Construction, Repair & Maintenance Tools
Mechanical, Electrical & Plumbing Tools
Vacuum Equipment

Brands
Greenlee
Klauke
ProTeam
RIDGID
View all Brands
Regulators
Regulators
Products
Pressure Reducing Regulators
Back Pressure Regulators
Slam Shut Devices
View All Regulators Products
Brands
Fisher
TESCOM
VIEW ALL BRANDS
Test & Measurement
Test & Measurement
Products
NI Data Acquisition
Source Measure Units
NI Software
LCR Meters
GPIB & Instrument Control
Software Defined Radios
Switches
NI Vector Signal Transceivers
Oscilloscopes and Digitizers
NI Vector Signal Generators
Digital Multimeters
NI Vector Signal Analyzers

Brands
NI LabVIEW
NI SystemLink
NI CompactDAQ
NI CompactRIO
NI PXI
NI FlexRIO

Valves
Valves
Products
Control Valves
Valve Controllers & Positioners
Pressure Relief Valves
Steam Traps
Isolation Valves
Vacuum Valves
Propane Valves
Nuclear Valves
Vent Valves
Safety Relief Valves
View All Valves Products
Brands
AEV
Anderson Greenwood
ASCO
Clarkson
Crosby
Fisher
Keystone
KTM
Vanessa
VIEW ALL BRANDS
Welding, Assembly & Cleaning
Welding, Assembly & Cleaning
Featured Products
Ultrasonic Welding

Products
Heat Staking
Plastic Vibration Welding
Hot Plate Welding
Infrared Plastic Welding
Ultrasonic Cleaning
Laboratory Equipment
Laser Welding
Custom Tooling Services
View All Welding, Assembly & Cleaning Products
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Guardian
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AspenTech
DeltaV
Guardian
Movicon
Ovation™
VIEW ALL BRANDS
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Operations Management Software
Software
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Digital Twin & Simulation
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AMS
AspenTech
DeltaV
Guardian
Ovation™
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 1. Automation Solutions
 2. Welding, Assembly & Cleaning
 3. Ultrasonic Metal Welding


ULTRASONIC METAL WELDING

Delivering expertise for efficient and reliable ultrasonic metal welding needs
in the automotive, electronics, HVAC industries and more.




DELICATE OR DURABLE: ULTRASONIC WELDING SYSTEMS FOR YOUR APPLICATION

Ultrasonic welding is a solid state process that creates metallurgic bonds
through friction for ferrous and non-ferrous metals. Ultrasonic metal welding
systems and machines are ideal for welding nonferrous metals and meet the
production demands of consumer brands and OEMs in the automotive, HVAC and
electronics industries. The energy efficient-processes eliminate the need for
added materials or contaminants such as flux agents, solder, solvents or crimp
connectors, reducing materials costs. 

With extensive materials testing and a global network of labs, our ultrasonic
metal welding uses the latest technology to generate stable bonds that can
withstand harsh conditions.

View Products Consult An Expert

See how our experts can solve your applications challenges


Learn More

Better solutions for non-ferrous welding challenges.


Learn More
View Products Consult An Expert
Read More...
Click to continue reading Delicate or Durable: Ultrasonic Welding Systems for
Your Application



HOW ULTRASONIC METAL WELDING WORKS

 * Ultrasonic Metal Welding
 * Conversion Sequence
 * Applications

   --------------------------------------------------------------------------------


ULTRASONIC METAL WELDING

Ultrasonic energy has been used to join metal materials for decades. In
ultrasonic metal welding, dissimilar materials are joined together without the
use of applied heat or electric current passing through components. 

Ultrasonic energy can weld through contaminates to create a clean seal while
providing increased quality and control. To achieve a high-quality seal, one
part is held stationary while the second part is compressed beneath a vibrating
horn. The material reaches a plastic state where molecules mix between the two
parts, bonding the materials.  






CONVERSION SEQUENCE

The ultrasonic welding process converts electrical energy into mechanical
vibrations causing the metals to join. In the ultrasonic stack, the converter
transmits the energy through the booster causing the horn to vibrate. The
converter is made up of piezoelectric ceramic disks that expand and contract at
the same frequency of applied electrical energy. The booster increases or
decreases the amplitude of the vibrations to provide the optimum amplitude for
the material, size and type of assembly.





APPLICATIONS

Ultrasonic metal welding is used in a wide variety of industries including the
Medical, Automotive and Electronics industries.  Ultrasonic metal welding is an
effective solution for a broad range of applications. 





BRANSON GMX-20DP ULTRASONIC SPOT WELDER

Branson GMX-20DP ultrasonic spot welder enables high welding capability and high
welding quality with unique mechanical design and precision manufacturing. 

View Product


ULTRASONIC METAL WELDING SYSTEMS

Spot Welders

Exceptional quality for a wide range of nonferrous precision welding
applications.


Learn More VIEW PRODUCTS

--------------------------------------------------------------------------------

Wire Splicing

Precision splicing systems deliver a superior electrical connection, reduced
power consumption and extended tool life.


Learn More VIEW PRODUCTS

--------------------------------------------------------------------------------

Seam Welders

Continuous-feed welding at speeds up to 22 meters per minute. Our systems have
no limits to material length or width.


Learn More VIEW PRODUCTS

--------------------------------------------------------------------------------

Metal Tube Sealers

Seal copper and aluminum tubes in less than a second without using heat or
consumables.


Learn More View Products

--------------------------------------------------------------------------------


INDUSTRY APPLICATIONS


AUTOMOTIVE

Quick, reliable solutions for welding bumpers, tail light assemblies, dashboards
and many more applications.



ELECTRONICS

Create complete, virtually invisible welds for any-shaped plastic part, with no
use of solvents or adhesives. 



MEDICAL DEVICES

Hermetic sealing systems that offer precision and speed to lower your assembly
costs.



PACKAGING

Create virtually seamless joins for practically any consumer product or
packaging application.



TEXTILES

Flexible solutions that create durable seals without the need for glues, clips
and yarns in product designs.



APPLIANCES

Weld components for large and small household appliances, from washers to
kitchen and bath appliances.


Show More


CUSTOM TOOLING YOU CAN COUNT ON

We don’t just make tooling; we know how to optimize it for fast, efficient
performance. Let our custom tooling experts help you configure and maximize your
systems.


Learn More


SELECT A PRODUCT

Learn about Branson products for plastic joining, metal welding and precision
cleaning in our on-line catalog.  



CONSULT AN EXPERT

Work with our experts to find the right solution for your application needs.



APPLICATION ASSISTANCE

Let our engineers conduct an in depth review and application analysis to find
the best Branson solution for your needs.


Go Boldly.™

Emerson is the global technology, software and engineering powerhouse driving
innovation that makes the world healthier, safer, smarter and more sustainable.




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