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Your weekly round-up of the latest manufacturing news, insight and intelligence

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Weekly News

Tuesday November 14th, 2023



From the Editor

Once again, and with little surprise, the motif this week is heavily electric.
We begin with Hyundai, which has announced it will build a dedicated electric
vehicle plant at the Ulsan complex. The new plant will support Hyundai’s growth
in electric vehicle production and will use an innovative manufacturing platform
developed at the company’s innovation centre in Singapore with a focus on
improving worker safety, convenience and efficiency.

 

The OEM is to invest $1.53 billion in the project, with construction scheduled
to be completed in 2025 and production to start in the Q1 2026.

 

Staying in South Korea, Polestar has solidified plans to expand its
manufacturing operations for the fully-electric Polestar 4, with this next phase
of its production journey involving the incorporation of manufacturing
activities in Busan, to supplement its current production in Hangzhou Bay,
China. The Busan facility, scheduled to commence operations in the latter part
of 2025 is the result of an agreement between Polestar, Geely Holding and
Renault Korea Motors (RKM) to facilitate the contract manufacturing of the EV
model.

 
As electrification expands, the task to develop increasingly efficient and
cost-effective batteries in line with surging demand is taking centre stage. AMS
spoke to Colorado-based solid-state battery developer Solid Power about its
unique approach to battery chemical composition, and to robotics technology
company Comau, which is being tasked with developing appropriate cell handling
and assembly processes as well as supporting digitalisation capabilities.


The global electrification shift brings with it an array of automotive
production challenges, and most of its successes are testament to the need for
collaboration in one form or another.

 

Recognising this, Stellantis has again brought together its technical experts
with suppliers and startups from around the world in its eighth instalment of
what it is calling ‘Factory Booster Day (FBD).’ Sixty-four suppliers
collaborated with Stellantis, “to audition and possibly adopt” innovations to
tackle challenges ranging from CO2 emissions to improving product quality, cost
reduction and fostering industry-leading customer experience.

 

Ideas generated from past FBD’s have already been adopted throughout Stellantis’
global production network and the event is gaining recognition for producing
measurable outcomes in automotive production.

 

You can read these and many more in-depth stories, and view on-demand videos on
our website. Simply register for free, here.



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Latest manufacturing insights



Hyundai to build dedicated electric vehicle plant at Ulsan complex

Hyundai’s new plant will support its growth in electric vehicle production and
will use an innovative manufacturing platform.

Read more



Polestar to expand production operations for the fully-electric Polestar 4 in
South Korea

With production set to commence in the second half of 2025, the Polestar 4 will
aim to make its mark in the North American and domestic South Korean markets.

Read more



Next steps towards solid-state

Solid-state batteries are seen as the next big technology step for electric
vehicles, potentially reducing battery pack weight and offering improved energy
density and range.

Read more



Stellantis’ FBD brainstorms to solve automotive production challenges

The eighth instalment of Factory Booster Day produced ninety-nine solutions
demonstrated by sixty-four partners to tackle thirty-five Stellantis plant
challenges setting an example to other OEMs

Read more



 



Partner Content

Nikon expands X-ray CT System range with the introduction of the VOXLS 30 Series

The VOXLS 30 Series comprises three new models, the VOXLS 30 C 225, 30 C 320 and
30 C 450, that have maximum sources energies of 225 kV, 320 kV and 450 kV,
respectively. 

Click here to discover the systems


 



Advanced materials application for EV battery production

SAMES discusses how its technologies and experience can be instrumental in
ensuring the quality and safety of EV batteries.

Read more



Managing materials choices – Fossil-free steel

SSAB has produced and sold its Fossil-free steel, which is now being used in
limited series production by Volvo. Experts from SSAB and Volvo Group share some
insights into the wider acceptance of these materials and how they are managing
this with greater transparency.

Read more



How Vitronic’s Weldloop software reimagines the welding process

Find out how Weldloop’s technology achieves quality enhancements in automotive
welding through machine vision technology.

Read more



Watch: Automated weld seam inspection of EV-battery trays with VIRO WSI

An EV battery tray typically has many welds. But even one defect weld risks
stability, tightness, and safety

Read more



Watch: It becomes colorful: EcoSupply P – Special paint supply

Dürr’s special paint supply system EcoSupply P provides an almost unlimited
number of paint colors quickly, economically and without residues

Read more



Henkel Launches High Performing, Boron-free Cleaner for Automotive Aluminium
Components

Henkel launched a boron-free cleaner used during metal pre-treatment for
aluminium vehicle components to meet corrosion & adhesion performance without
using boron. The technology meets most automotive OEM requirements, providing
high cleaning power & low etching.

Learn More & Contact Us


 



Watch on-demand



Highlights - Automotive Evolution North America 2023

View the highlights from both days of AMS Automotive Evolution North America
2023

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Partner Content

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Digital editions



AMS Autumn 2023 – Continental Shift

In this latest AMS digital edition we have a special focus on the North American
automotive industry with big investments in electric vehicle and battery
production

Read now



Smart Factory Special Edition - Automobil Produktion

Read about the latest developments in Industry 4.0 featuring SEAT, Audi and more
from AMS sister publication Automobil Produktion in this special edition for the
Hannover Messe

Read now




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