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SUPER SACK UNLOADERS AND BULK BAG DISPENSERS - CMT INC.

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Bulk Bag Unloaders



SUPER SACK UNLOADERS AND BULK BAG DISPENSERS WITH DUST CONTROL TECHNOLOGIES


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The manufacturing process of foods, pharmaceuticals, chemicals, and other
products often involves unloading raw material from bulks bags. The super sack
unloading process often involves lumpy or densified material, material it
extremely difficult to dispense. This often leads to plant operators attempting
to manually extract the material from super sacks by shaking or hitting the
bags, creating dust clouds and potentially putting the operators at risk. All of
this can lead to disruptions in the manufacturing process, eventually hurting
your bottom line.

The 3Sigma Super Sack Unloader is designed to optimize the bulk bag discharging
process by implementing various agitation methods while containing ambient dust
in 3Sigma’s Contain-It™ Chamber. 3Sigma's Premier Super Sack Unloader offers
dust-free bulk bag dispensing with guaranteed discharge of virtually any
material. Our Super Sack Unloaders are offered in 3 Main Models: Short-Frame
Model, Hoist-and-Trolley Model, and the Fork-Truck Loaded Model. There are two
main types of agitation for increasing material flow: Massage-It™ Paddle
Agitation (Ultra Heavy-Duty Pipe Agitators that move material into the Critical
Flow Path) and Shape-It™ Vibration System (Shapes the Bulk Bag to the Steep
Sloped Platform). Each Bulk Bag Dispenser model can be custom designed to fit
your plant, and with your choice of 3Sigma's Features.


þ Customize Frame Dimensions
þ Customize Agitation Type
þ Customize/Integrate Outlet Equipment
þ Dust-Containment Access Chamber
þ Integral Hoist-&-Trolley Available
þ Bag Compactor Add-On Available






FEATURES AND ADVANTAGES




The 3Sigma Contain-It™ Access Chamber boasts a large and enclosed bulk bag
handling area for the operator to tie and re-tie the bag with ease. The large
bulk bag chamber is engineered to contain any accidental spills or dust that
occurs from the super sack dispensing process. Custom matched to your downstream
equipment: Hopper, feeder, rotary valve, slide gate, screw conveyor, pneumatic
conveyor, etc. Inside the chamber, we offer the Close-It™ Super Sack Valve
System that allows operators to close off and remove half empty bags, or to use
as a batch control valve during the bulk bag unloading process. The Clamp-It™
Bulk Bag Spout Clamp provides an air actuated seal that lowers a stainless steel
plate once the bag is in place, and secures the bag spout open in order to
ensure proper material flow. It features 8” of vertical clearance to manipulate
the bag spout, which compares to 2-4” for most competitors. No more knuckle
busting! Additional features include: integrated Dust Collection System,
Collapse-It™ Bulk Bag Evacuation System, and more.

Support Frames
Support Frames
Hoist & Trolley Model, Fork-Truck Loaded Model, and the Short Frame Model
(Ceiling Mounted Hoist & Trolley to Load).
Support Frames
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BULK BAG SUPPORT FRAMES

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CMT Super Sack Unloader Systems are engineered to withstand demanding conditions
in industrial applications. Our bulk bag unloaders are engineered and
manufactured with a fully-welded supporting frame body, providing structural
advantages over most bolted super sack unloader frames on the market. CMT offers
three different heavy-duty frames: Hoist & Trolley Model, Fork-Truck Loaded
Model, and the Short Frame Model (Ceiling Mounted Hoist & Trolley to Load).



HOIST & TROLLEY MODEL

The H&T Model features a 2-Ton Harrington Hoist and Motorized Trolley, in
conjunction with a 4,000 lb capacity bulk bag hanger. This model is engineered
with an upper frame and dual I-beams that are used to mount and support an 8”
hoist and trolley I-Beam for increased stability. The main I-Beam features
mechanical position stops at the front and back, ensuring the safe and correct
position of the Trolley.


Hoist & Trolley Model
View Photos



FORK-TRUCK LOADED MODEL

> > 

The Fork-Truck Loaded Model features a modular design that contains two
"shelves" to support the bulk bag lifting frame. The lifting frame is designed
with slots to fit most fork-trucks, but can also be customized to fit specific
sizes and dimensions.   

> > > 

Fork-Truck Loaded Model
View Photos



SHORT FRAME MODEL

The Short Frame Model offers a space-saving bulk bag unloading option that is
ideal for applications with limited ceiling height. No upper frame is provided,
and this model employs a customer-provided, ceiling mounted Hoist &T rolley for
the super sack loading process.  Please note that Bulk Bag must be supported by
the Hoist & Trolley at all times.
Short Frame Model
View Photos





SUPER SACK AGITATION SYSTEMS

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When the properties of the material stored in bulk bags impede proper material
flow, it can become extremely difficult to discharge the material from the super
sack. This often leads factory workers and operators to "beat" the bags with
sticks and other items in an effort to empty the material, often resulting in
dangerous or hazardous conditions and accidents. 3Sigma's Agitation Technology
was specially engineered to combat this problem, offering the industry's best
material conditioning devices on the market. We offer multiple types of
agitation systems that promote material flow, ensuring the safe and reliable
unloading of materials.



MASSAGE-IT™ DISCHARGE SYSTEM


Ultra-heavy duty pipe agitators move product into the critical flow path.
Discharges difficult bulk materials. Massagers extend fully to 90-degrees.
Guaranteed Discharge
Massage-IT™ Paddles
View Photos


SHAPE-IT™ DISCHARGE SYSTEM


Ultra heavy duty, ¼” plate steel Shapes the Bulk Bag to the Steep Sloped
Platform. No Exposed or Moving Parts. Controlled Vertical Vibration to Shape the
bag and then Discharge.


Shape-IT™ Vibration
View Photos





CONTAIN-IT™ ACCESS CHAMBER




CONTAIN DUST AND ACCIDENTAL SPILLS WITH THE LARGEST ACCESS CHAMBER ON THE MARKET

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While we can minimize dust and spillage based upon the features we implement,
the reality is, in almost all cases, material will be spilled, dust will get out
of the bag, and cleanup will be required.  The goal must be minimization.  We
have spent years designing and redesigning bulk bag unloaders to minimize these
issues.  At the end of the day, there will be some dust, some spillage.  It CAN
be minimal.  The real question is, “Would you prefer to capture all spills
INSIDE a LARGE Containment Chamber, with enough room to “collect it” or allow
product to spill into your working environment?".  



CONTAIN-IT™ BAG ACCESS CHAMBER
 * For bag access only – not product storage
 * Large Access Chamber – 32” x 32” x 20”
 * Large Viewing Window
 * Tube-It™ Discharge Tube for basic spout seal
 * Air actuated dust valve – opens/closes with door
 * XL and XXL chambers are available
   



PRE-WIRED, PRE-PIPED SYSTEM
 * All solenoids plumbed to all cylinders
 * All solenoids wired to the BBU mounted control panel
 * Air dump valve to dump all air in system for maintenance
 * Client runs 110VAC to control, 80 PSI to F.R., 460 VAC to Hoist

Spills Happen...
CONTAIN-IT™








CONTAIN-IT™ ACCESS CHAMBER OPTIONS AND ADD-ONS

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TUBE-IT™ BAG SPOUT SEAL

The Tube-It directs discharged product from the bulk bag spout into the process
through the sealed path.




View Video

Tube-IT™ Bag Spout Seal
View Photos



CLAMP-IT™ BAG SPOUT CLAMP

The Clamp-It provides an air-actuated positive seal formed by clamping and
pinching the bag spout open.




View Video

Clamp-It™ Bag Spout Clamp
View Photos


SEAL-IT™ SPOUT ENCLOSURE SYSTEM


Provides the maximum passive seal with the bag spout





View Video
Seal-IT™ Spout Enclosure System
View Photos



CLOSE-IT™ BAG SPOUT VALVING SYSTEM


To close off and remove half empty bags or to use as a batch control valve.




View Video
Close-IT™ Bag Spout Valve
View Photos



VAC-IT™ DUST COLLECTION


Pull a negative across the containment chamber when opening the door to capture
dust.  Matched dust collectors provided.




View Video
Vac-IT™ Dust Collection
View Photos



COLLAPSE-IT™ BAG EVACUATION SYSTEM


Use of dust collection, in combination with Clamp-It™, to evacuate and then
collapse the empty bag.





View Video
Collapse-IT™ Bag Evacuation System
View Photos





INTEGRATED INDUSTRIAL SOLUTIONS




PROCESS-INTEGRATED SUPER SACK UNLOADING SYSTEMS

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Bulk bag unloaders (also called bulk bag dispensers or super sack unloaders)
typically consist of a steel frame that supports the unloading of material from
a FIBC super sack into the industrial process. However, not all bulk bag
unloaders are created equal. We provide 3Sigma™ Bulk Bag Unloading Systems that
make handling of super sacks practical and efficient by providing an easy and
safe method to lift, support and discharge material. 3Sigma™ Bulk Bag Unloaders
were specially engineered for dust-containment and ease-of-access for the
operator. At CMT, we integrate design and integrate our super sack unloaders
with other process handling equipment in order to provide controlled, regulated
discharge with a variety of feed devices and weight control options.
General Customer Goals
 * Dust-Free Bulk Bag Unloading.
 * Discharge difficult/densified Products
 * A Bulk Bag Discharger for Total Bulk Bag Discharging
 * Minimal moving parts/ Minimal maintenance.



Super Sack Unloaders are typically implemented when capacity requirements
dictate a change from 50 lb. bags to FIBC bulk bags, in order to save on
material and labor costs. Understanding the properties of your material in the
FIBC bags and setting your goals is a critical component to desigining your
system.  Many suppliers overlook the actual bulk bag and dive into offering you
their standard bulk bag unloader – the “one size fits all” mentality.  However,
the properties of the Bulk Bag can impact the unloading process. Some items of
concern include: Dimensions; Lined or Unlined; Loose Liner, Tabbed Liner or
Glued Liner Flat Bottom or Cone Bottom; Single Trip or Multi-Trip; Bulk Bag
Outlet Spout Dimensions; Bulk Bag coatings, etc.



COMPLETE MATERIAL HANDLING SYSTEM FOR LARGE COMPOSITE DECKING COMPANY

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"We Can Design and Provide Your Entire Process System, including Silos,
Pneumatic Conveyors, Bulk Bag Unloaders, Feeders, Mixers, and More"


CMT's Industrial Bulk Bag Unloading Systems can integrate with your upstream and
downstream equipment, improving your plant-wide process operations. Our Turn-Key
Systems provide system-wide sensing, monitoring, and reporting, in order to
bring you accurate, repeatable, and reliable results for your Industrial
Conveying, Loading, Unloading, Weighing, and Feeding Systems for Bulk Powders,
Granules, and Solids.











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Contact Us For a Quote

Email us at info@cmtnc.com or Fill Out the Contact Form Below

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CONTACT US
220 Crompton St
Charlotte, NC 28273
704-846-3737
info@cmtnc.com
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