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Industrial Engineering / Operations Consulting


FACILITY LAYOUT & MATERIAL FLOW OPTIMIZATION

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Related Products / Services


OVERVIEW

FACILITY LAYOUT AND MATERIAL FLOW OPTIMIZATION STUDIES EVALUATE MULTIPLE LAYOUT
SCENARIOS TO IN ORDER TO HELP YOU DESIGN A LAYOUT THAT REDUCES MATERIAL HANDLING
COSTS, IMPROVES THROUGHPUT, AND MINIMIZES SPACE REQUIREMENTS. PMC BRINGS TO BEAR
OUR EXPERTISE IN MATERIAL FLOW ANALYSIS BY EMPLOYING A RANGE OF TOOLS TO HELP
YOU DETERMINE HOW YOUR FACILITY CAN ATTAIN AND EXCEED TARGET OUTPUTS.

ACCURATE 2D OR 3D CAD DATA IS THE ESSENTIAL STARTING POINT FOR ANY MATERIAL FLOW
ANALYSIS AND SUBSEQUENT UPGRADES TO FACILITY LAYOUT DESIGN. BEING A
MULTI-FACETED COMPANY, PMC LEVERAGES OUR DIGITAL ENGINEERING EXPERTISE TO
CONSTRUCT AS-BUILT PLANT MODELS FOR OUR CLIENTS. WE HAVE CREATED AN EXTENSIVE
ASSET LIBRARY CONSISTING OF ALL MAJOR MATERIAL HANDLING, TOOLING, AND EQUIPMENT
DESIGNS TO SUIT ALL INDUSTRY NEEDS. THAT SAID, PMC ALSO HAS THE ABILITY AND
EXPERIENCE TO DESIGN CUSTOM, TASK-SPECIFIC MATERIAL HANDLING SOLUTIONS FOR
UNIQUE SITUATIONS. THIS ADDED LEVEL OF DETAIL PROVIDES MORE ACCURATE FACILITY
VISUALIZATIONS AS A STARTING POINT FOR TACKLING INEFFICIENCIES.

ERGONOMIC MATERIAL HANDLING EQUIPMENT

PMC’s expertise in evaluation of ergonomically standard material handling
equipment and stations, based on Anthropometric Measurements, gives a
significant advantage in designing the line-side equipment and delivery of
product. This approach to material handling is ergonomically operator-centric
and efficient for the overall design. With a combination of CAD models and
ergonomic simulations, we can make the following estimates, which are vital for
operator wellbeing and process efficiency.

 * Optimum pickup heights
 * Optimum reach
 * Optimum workstation/line side equipment heights and reaches
 * Permissible Load Limit
 * Worker Load Repetition

STATIC MATERIAL FLOW ANALYSIS

Static material flow analysis can be used in sync with a Plan for Every Part
(PFEP) in a project’s data collection/creation phase. This makes it an ideal
precursor to a complete discrete-event simulation run, in order to provide
valuable insights for further analysis and for identifying optimum scenarios.
Static material flow analysis illuminates: 



 * Aisle congestions
 * Point to point material flow
 * Euclidean Distance
 * Spaghetti diagrams
 * Dock Utilization



DYNAMIC SIMULATION FOR MATERIAL FLOW

PMC’s expertise in discrete and continuous event simulation over a wide variety
of simulation packages has benefited hundreds of clients over more than 40
years. Especially in the field of material handling, our dynamic simulation
techniques enable clients to efficiently plan for production ramping, design and
optimize material handling routes, select line side equipment, estimate finished
goods inventory, and optimize optimize dock operations and warehouse footprints.

GALLERY




ADDITIONAL INFORMATION

 * Case Study: Material Flow Study Reveals Over $4M Potential Annual Savings for
   Automotive OEM
 * Case Study: Medical Technology Improved by Industrial Engineering Methods
 * Case Study: Time Optimization Leads to Pipefitting Process Upgrade




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GET TO KNOW MORE OF OUR SERVICES

SIMULATION MODELING & ANALYSIS

Advanced computer simulation modeling and analysis allow organizations to
visualize, evaluate and optimize the effects of proposed or anticipated
operational changes.

Read more

ADVANCED PRODUCTION SCHEDULING

Advanced production scheduling helps plan a manufacturing facility’s sequences,
resources and material flow to hit all ship dates and efficiency targets.

Read more

TIME STUDY AND WORK MEASUREMENT

The field of Work Measurement includes a range of industrial engineering
techniques such as Time Study, Motion Study, Predetermined Motion Time System
(PMTS), and MODAPTS.

Read more


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