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SERIAL NUMBER PERSPECTIVE RECTIFIER REGULATOR

15-09-2021admin

 * Electronic Circuits Tutorial

 * Serial Number Perspective Rectifier Regulator Chart
 * Serial Number Perspective Rectifier Regulator Wiring
 * Serial Number Perspective Rectifier Regulator Replacement

About Rick's Honda Regulator Rectifier. Why the Honda Regulator Rectifier is
Important. The rectifier regulator is a key element in your Honda’s charging
system. Many older vehicles, such as your Honda, relied on older field-excited
charging circuits that utilized a separate rectifier and regulator. Serial
Number Perspective Rectifier For Motorcycle. Number 12 (December 2016)
pp.3981-4701: A SPECIAL SECTION Selected Peer-Reviewed Articles from the 2016.
About Rick's Honda Regulator Rectifier. Why the Honda Regulator Rectifier is
Important. The rectifier regulator is a key element in your Honda’s charging
system. Many older vehicles, such as your Honda, relied on older field-excited
charging circuits that utilized a separate rectifier and regulator.

 * Wave Shaping

 * Power Supplies

 * Electronic Circuits Resources

 * Selected Reading


The next and the last stage before load, in a power supply system is the
Regulator part. Let us now try to understand what a regulator is and what it
does.

The part of electronics that deal with the control and conversion of electric
power can be termed as Power Electronics. A regulator is an important device
when it comes to power electronics as it controls the power output.


NEED FOR A REGULATOR

For a Power supply to produce a constant output voltage, irrespective of the
input voltage variations or the load current variations, there is a need for a
voltage regulator.

A voltage regulator is such a device that maintains constant output voltage,
instead of any kind of fluctuations in the input voltage being applied or any
variations in current, drawn by the load. The following image gives an idea of
what a practical regulator looks like.


TYPES OF REGULATORS

Regulators can be classified into different categories, depending upon their
working and type of connection.

Depending upon the type of regulation, the regulators are mainly divided into
two types namely, line and load regulators.

 * Line Regulator − The regulator which regulates the output voltage to be
   constant, in spite of input line variations, it is called as Line regulator.

 * Load Regulator − The regulator which regulates the output voltage to be
   constant, in spite of the variations in load at the output, it is called as
   Load regulator.

Depending upon the type of connection, there are two type of voltage regulators.
They are

 * Series voltage regulator
 * Shunt voltage regulator

The arrangement of them in a circuit will be just as in the following figures.

Let us have a look at other important regulator types.


ZENER VOLTAGE REGULATOR

A Zener voltage regulator is one which uses Zener diode for regulating the
output voltage. We have already discussed the details regarding Zener diode in
BASIC ELECTRONICS tutorial.

When the Zener diode is operated in the breakdown or Zener region, the voltage
across it is substantially constant for a large change of current through it.
This characteristic makes Zener diode a good voltage regulator.

The following figure shows an image of a simple Zener regulator.

The applied input voltage $V_i$ when increased beyond the Zener voltage $V_z$,
then the Zener diode operates in the breakdown region and maintains constant
voltage across the load. The series limiting resistor $R_s$ limits the input
current.


WORKING OF ZENER VOLTAGE REGULATOR

The Zener diode maintains the voltage across it constant in spite of load
variations and input voltage fluctuations. Hence we can consider 4 cases to
understand the working of a Zener voltage regulator.

Case 1 − If the load current $I_L$ increases, then the current through the Zener
diode $I_Z$ decreases in order to maintain the current through the series
resistor $R_S$ constant. The output voltage Vo depends upon the input voltage Vi
and voltage across the series resistor $R_S$.

This is can be written as

$$V_o=V_{in}-IR_{s}$$

Where $I$ is constant. Therefore, $V_o$ also remains constant.

Case 2 − If the load current $I_L$ decreases, then the current through the Zener
diode $I_Z$ increases, as the current $I_S$ through RS series resistor remains
constant. Though the current $I_Z$ through Zener diode increases it maintains a
constant output voltage $V_Z$, which maintains the load voltage constant.

Case 3 − If the input voltage $V_i$ increases, then the current $I_S$ through
the series resistor RS increases. This increases the voltage drop across the
resistor, i.e. $V_S$ increases. Though the current through Zener diode $I_Z$
increases with this, the voltage across Zener diode $V_Z$ remains constant,
keeping the output load voltage constant.

Case 4 − If the input voltage decreases, the current through the series resistor
decreases which makes the current through Zener diode $I_Z$ decreases. But the
Zener diode maintains output voltage constant due to its property.


LIMITATIONS OF ZENER VOLTAGE REGULATOR

There are a few limitations for a Zener voltage regulator. They are −

 * It is less efficient for heavy load currents.
 * The Zener impedance slightly affects the output voltage.

Hence a Zener voltage regulator is considered effective for low voltage
applications. Now, let us go through the other types of voltage regulators,
which are made using transistors.


TRANSISTOR SERIES VOLTAGE REGULATOR

This regulator has a transistor in series to the Zener regulator and both in
parallel to the load. The transistor works as a variable resistor regulating its
collector emitter voltage in order to maintain the output voltage constant. The
figure below shows the transistor series voltage regulator.

With the input operating conditions, the current through the base of the
transistor changes. This effects the voltage across the base emitter junction of
the transistor $V_{BE}$. The output voltage is maintained by the Zener voltage
$V_Z$ which is constant. As both of them are maintained equal, any change in the
input supply is indicated by the change in emitter base voltage $V_{BE}$.


SERIAL NUMBER PERSPECTIVE RECTIFIER REGULATOR CHART

Hence the output voltage Vo can be understood as

$$V_O=V_Z+V_{BE}$$


WORKING OF TRANSISTOR SERIES VOLTAGE REGULATOR

The working of a series voltage regulator shall be considered for input and load
variations. If the input voltage is increased, the output voltage also
increases. But this in turn makes the voltage across the collector base junction
$V_{BE}$ to decrease, as the Zener voltage $V_Z$ remains constant. The
conduction decreases as the resistance across emitter collector region
increases. This further increases the voltage across collector emitter junction
VCE thus reducing the output voltage $V_O$. This will be similar when the input
voltage decreases.

When the load changes occur, which means if the resistance of the load
decreases, increasing the load current $I_L$, the output voltage $V_O$
decreases, increasing the emitter base voltage $V_{BE}$.

With the increase in the emitter base voltage $V_{BE}$ the conduction increases
reducing the emitter collector resistance. This in turn increases the input
current which compensates the decrease in the load resistance. This will be
similar when the load current increases.


LIMITATIONS OF TRANSISTOR SERIES VOLTAGE REGULATOR

Transistor Series Voltage Regulators have the following limitations −

 * The voltages $V_{BE}$ and $V_Z$ are affected by the rise in temperature.
 * No good regulation for high currents is possible.
 * Power dissipation is high.
 * Power dissipation is high.
 * Less efficient.

To minimize these limitations, transistor shunt regulator is used.


TRANSISTOR SHUNT VOLTAGE REGULATOR

A transistor shunt regulator circuit is formed by connecting a resistor in
series with the input and a transistor whose base and collector are connected by
a Zener diode that regulates, both in parallel with the load. The figure below
shows the circuit diagram of a transistor shunt regulator.


WORKING OF TRANSISTOR SHUNT VOLTAGE REGULATOR

If the input voltage increases, the $V_{BE}$ and $V_O$ also gets increased. But
this happens initially. Actually when $V_{in}$ increases, the current $I_{in}$
also increases. This current when flows through RS, causes a voltage drop $V_S$
across the series resistor, which also gets increased with $V_{in}$. But this
makes $V_o$ to decrease. Now this decrease in $V_o$ compensates the initial
increase maintaining it to be constant. Hence $V_o$ is maintained constant. If
the output voltage decreases instead, the reverse happens.

If the load resistance decreases, there should be decrease in the output voltage
$V_o$. The current through the load increases. This makes the base current and
collector current of the transistor to decrease. The voltage across the series
resistor becomes low, as the current flows heavily. The input current will be
constant.

The output voltage appears will be the difference between the applied voltage
$V_i$ and the series voltage drop $V_s$. Hence the output voltage will be
increased to compensate the initial decrease and hence maintained constant. The
reverse happens if the load resistance increases.


IC REGULATORS

Voltage Regulators are now-a-days available in the form of Integrated Circuits
(ICs). These are in short called as IC Regulators.

Along with the functionality like a normal regulator, an IC regulator has the
properties like thermal compensation, short circuit protection and surge
protection which are built into the device.


TYPES OF IC REGULATORS

IC regulators can be of the following types −

 * Fixed Positive voltage regulators
 * Fixed Negative voltage regulators
 * Adjustable voltage regulators
 * Dual-tracking voltage regulators


SERIAL NUMBER PERSPECTIVE RECTIFIER REGULATOR WIRING

Let us now discuss them in detail.


FIXED POSITIVE VOLTAGE REGULATOR

The output of these regulators is fixed to a specific value and the values are
positive, which means the output voltage provided is positive voltage.

The most used series is 7800 series and the ICs will be like IC 7806, IC 7812
and IC 7815 etc. which provide +6v, +12v and +15v respectively as output
voltages. The figure below shows the IC 7810 connected to provide a fixed 10v
positive regulated output voltage.

In the above figure, the input capacitor $C_1$ is used to prevent unwanted
oscillations and the output capacitor $C_2$ acts as a line filter to improve
transient response.


FIXED NEGATIVE VOLTAGE REGULATOR

The output of these regulators is fixed to a specific value and the values are
negative, which means the output voltage provided is negative voltage.

The most used series is 7900 series and the ICs will be like IC 7906, IC 7912
and IC 7915 etc. which provide -6v, -12v and -15v respectively as output
voltages. The figure below shows the IC 7910 connected to provide a fixed 10v
negative regulated output voltage.

In the above figure, the input capacitor $C_1$ is used to prevent unwanted
oscillations and the output capacitor $C_2$ acts as a line filter to improve
transient response.


ADJUSTABLE VOLTAGE REGULATORS

An adjustable voltage regulator has three terminals IN, OUT and ADJ. The input
and output terminals are common whereas the adjustable terminal is provided with
a variable resistor which lets the output to vary between a wide range.


SERIAL NUMBER PERSPECTIVE RECTIFIER REGULATOR REPLACEMENT

The above figure shows an unregulated power supply driving a LM 317 adjustable
IC regulator which is commonly used. The LM 317 is a three terminal positive
adjustable voltage regulator and can supply 1.5A of load current over an
adjustable output range of 1.25v to 37v.


DUAL-TRACKING VOLTAGE REGULATORS

A dual-tracking regulator is used when split-supply voltages are needed. These
provide equal positive and negative output voltages. For example, the RC4195 IC
provides D.C. outputs of +15v and -15v. This needs two unregulated input
voltages such as the positive input may vary from +18v to +30v and negative
input may vary from -18v to -30v.

The above image shows a dual-tracking RC4195 IC regulator. The adjustable
dual-tacking regulators are also available whose outputs vary between two rated
limits.


ABOUT RICK'S HONDA REGULATOR RECTIFIER


WHY THE HONDA REGULATOR RECTIFIER IS IMPORTANT

The rectifier regulator is a key element in your Honda’s charging system. Many
older vehicles, such as your Honda, relied on older field-excited charging
circuits that utilized a separate rectifier and regulator. Rick’s Motorsport
Electrics has developed a part that merges the two outdated components into a
single solid-state device with modern technology..


ADDITIONAL TIPS FOR INSTALLING RICK’S PART# 10-100

Connecting the regulator - the 3 single wires with spade terminals are meant to
be plugged in at the same location as the color coded wires going to the OE
regulator.

Connecting the rectifier - Disconnect the 6-position, 5 wire connector from the
OE rectifier & plug the identical connector on the 10-100 in its place.

EXCERPTED FROM A CB750/550 WIRING DIAGRAM

The 10-100 regulator is connected to the harncss via the 3 single wires with
spade terminals (these plug into the wires that originally were going to the
tabs on the OE regulator). The color code remains the same. The 10-100 rectifier
plugs into the harness at the same location as the OE rectifier.

Your charging system should end up matching this diagram

Rick’s Motorsport makes a variety of parts for your vintage bikes - check them
out here!


FITS HONDA YEAR + MODELS


RICK'S HONDA REGULATOR RECTIFIER MODEL #10-100 WILL REPLACE ALL OF THESE HONDA
MOTORCYCLE MODELS

1972 CB350F Supersport1973 CB350F Supersport1974 CB350F Supersport1975
CB400F1976 CB400F1977 CB400F1971 CB500K1972 CB500K1973 CB500K1975 CB550F1976
CB550F1977 CB550F1974 CB550K1975 CB550K1976 CB550K1977 CB550K1978 CB550K1975
CB750F Supersport1976 CB750F Supersport1977 CB750F Supersport1978 CB750F
Supersport1969 CB750K SOHC1970 CB750K SOHC1971 CB750K SOHC1972 CB750K SOHC1973
CB750K SOHC1974 CB750K SOHC1975 CB750K SOHC1976 CB750K SOHC1977 CB750K SOHC1978
CB750K SOHC




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