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Ermak Foundry & Machining, Inc.

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 * ABOUT
   * Careers
   * Industries Served
     * Agricultural Castings
     * Automotive Castings
     * Construction Castings
     * Explosion/Fireproof Equipment Castings
     * Food Industry Castings
     * Hydraulics Castings
     * Infrastructure Castings
     * Outdoor Sports & Recreation Castings
     * Transportation Castings
     * Utility Castings
 * GALLERY
 * PROCESSES
   * Metal Alloy Casting
   * Aluminum Alloy Casting
   * Zinc Alloy Casting
   * Bronze Alloy Casting
   * Foundry
   * Permanent Mold
   * Sand Casting
   * Prototypes
   * Machining
   * Finishing
   * Heat Treat
   * Product & Market Development
 * TESTIMONIALS
 * BLOG
   * Knowledge Base
   * News
 * CONTACT


ALUMINUM ALLOY CASTING SERVICES


ALUMINUM SAND CASTING, MACHINING & PERMANENT MOLD PRODUCTION

Free Quick Quotes


BIG NEWS! SUPERIOR ALUMINUM CASTINGS IS THE NEWEST ADDITION TO OUR NETWORK OF
FOUNDRIES

Learn More


WE HAVE THE FLEXIBILITY & EXPERTISE YOU NEED

Free Quick Quotes


ALUMINUM SAND CASTING, MACHINING & PERMANENT MOLD PRODUCTION

Free Quick Quotes


BIG NEWS! SUPERIOR ALUMINUM CASTINGS IS THE NEWEST ADDITION TO OUR NETWORK OF
FOUNDRIES

Learn More


WE HAVE THE FLEXIBILITY & EXPERTISE YOU NEED

Free Quick Quotes


ALUMINUM SAND CASTING, MACHINING & PERMANENT MOLD PRODUCTION

Free Quick Quotes


BIG NEWS! SUPERIOR ALUMINUM CASTINGS IS THE NEWEST ADDITION TO OUR NETWORK OF
FOUNDRIES

Learn More


WE HAVE THE FLEXIBILITY & EXPERTISE YOU NEED

Free Quick Quotes

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ALUMINUM ALLOY CASTING SERVICES


OUR FOUNDRY AND MACHINE SHOP WORK IN TANDEM TO PRODUCE CASTINGS, PROTOTYPES,
ONE-OFF CUSTOM PRODUCTS, AND LARGE PRODUCTION RUNS OF THE FINEST QUALITY, WITH
TYPICAL LEAD TIMES OF 4-8 WEEKS AND EXPEDITES IN AS LITTLE AS A DAY.


PERMANENT MOLD

Our variety of permanent mold, gravity-fed die casting machines offer the
flexibility and capacity for production runs large and small, with tighter
dimensional tolerances and a superior surface finish over sand castings, making
for a great alternative to expensive high-pressure die cast processes.

PERMANENT MOLD »


SAND CASTING

We have both green sand and air set (no-bake) casting capabilities, allowing for
cost efficient tooling and parts from low- to high-cost, simple to extremely
complex, and small to very large.

SAND CASTING »


FINISHING

Our finishing process includes taking cooled, molded cast assemblies and
preparing them for use. Depending on the casting type, finishing may take
several steps or processes on our in-house equipment.

FINISHING PROCESSES »


PROTOTYPES

We utilize a proprietary process that allows us to turn around a 3D CAD file to
“95% accurate” casting prototypes in roughly a week. We also work with partners
where we can “print” a sand pattern that will give you a production accurate
part, typically in a few weeks, saving you valuable development time and money.

PROTOTYPING PROCESS »


MACHINING

Our full-service machine shop is equipped with CNC turning centers, CNC milling
machines and supporting equipment. We work with stainless steel, steel,
aluminum, brass, plastic, and castings (ferrous and non-ferrous).


 MACHINE SHOP »


PRODUCT & MARKET DEVELOPMENT

Years of corporate experience managing product lines and businesses enables us
to help businesses with product and business strategy. From new market entry to
product obsolescence, channels to sell through, pricing, acquisitions or
divestitures of businesses.

STRATEGIC BUSINESS SERVICES »


NEWS!



January 28th, 2022 — Cushman Foundry of Blue Ash, Ohio, was acquired
by CaneKast™, a leader in non-ferrous foundries. “This transaction enables us to
take advantage of opportunities for growth and innovation across our
facilities,” remarked Reg Zeller, CEO and owner of CaneKast™. “The addition of
Cushman provides us with a strategic location within our network and a
knowledgeable workforce that can leverage cutting-edge equipment. We started
acquiring foundries five years ago because we believe in local manufacturing. We
want to continue to create jobs and opportunities for workers while giving
customers a high-value, superior solution.”

CANEKAST™ ACQUIRES CUSHMAN FOUNDRY»


OUR CAPABILITIES

Ermak provides everything from prototypes to one-off custom products to large
production runs. We specialize in permanent mold (also known as gravity-fed die
cast), green sand, and air set (also known as no-bake) castings, as well as many
value-added services such as finishing, machining, and heat-treat.

We are a one-stop-shop for finished, precision cast aluminum parts. Our
management team can assist with product and market development, whether you sell
direct, through big-box retail, or via distribution.

Our production runs range from one to tens of thousands and from ounces to
hundreds of pounds, always at a high tolerance for original equipment
manufacturers in the following broad categories: industrial, recreational,
construction, utility, and agricultural companies throughout the world. 

We use certified aluminum ingot-A356 / 356 / 333 / C355 / 319 / 535 / 713 and
many other alloys, and utilize flask/die sizes from 12″ x 14″ to 60″ x 60″. 


ASK OUR EXPERTS

Ermak employees are experts and represent hundreds of years of experience in the
industry.

Reach out for free quotes on new or existing products. If you’d like to bounce
ideas off the team for how to proceed on your project, we are happy to help. We
promise to provide great service whether you are new in the game and unsure of
the next step, or are a large company with specific needs seeking flexibility to
help you succeed.




FREE QUICK QUOTES

Name*


Email*


Phone


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Whether you've got an idea sketched on a cocktail napkin or a 3D CAD model ready
to go, we can work with it!

Please include in your message (if known): Is it an existing or new product?
Does it need tooling? What metal(s)? Order quantities, annual usage?



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WE OFFER

 * Excellent Quality
 * Great Customer Service
 * On Time Delivery
 * 100% Made in the USA
 * And we always try to have fun!

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CONTACT US

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 * Physical Plant: Chaska, MN

 * Mailing: 1111B S Governors Ave #6061, Dover, DE 19904

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