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KDB.AI
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Vector Database Explained

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MANUFACTURING DATA ANALYTICS

Process and analyze time series and vectorized data to enhance machine
production lines and enable predictive maintenance on the factory floor.


MANUFACTURING DATA ANALYTICS

Process and analyze time series and vectorized data to enhance machine
production lines and enable predictive maintenance on the factory floor.

‹›



 * Benefits
 * Solutions
 * Customer Stories
 * Resources



Real-time data analytics with KX delivers IIOT powered observability of
manufacturing resources, production lines, plants,  sustainability efforts and
data-driven “future of work” initiatives. KX provides connected, contextual, and
continuous insight across your IT and OT including in real time. It ingests,
aggregates and analyzes data anywhere between the most miniature connected
sensor on the edge to executive-impacting operational and resource management
visualizations and reports.





BUSINESS BENEFITS

PREDICTIVE MAINTENANCE, PRODUCTIVITY & EFFICIENCY INSIGHTS, SMART MANUFACTURING



POWER MEASURABLE EFFICIENCY & SUSTAINABILITY

Using data-driven insights to identify efficiencies across all your resources,
machines, lines, plants, and people will subsequently support sustainability
initiatives by reducing equipment replacement, rework, and wastage – and
optimizing product quality.

OPERATIONAL EFFICIENCY

Real-time actionable insight from the factory floor delivered in the boardroom
highlights equipment, pod and plant efficiency, and illuminates opportunities,
maintenance needs and areas for improvement. Deliver continuous visualization of
firmwide KPIs, including OEE and OOE.

SQUISH YOUR STACK

Why have 5 tools when 1 will do? Having KX hub your data aggregation, analysis
and visualization saves time, adds efficiency, and simplifies your digital
manufacturing future. Whether working with real-time and historical data, from
equipment, database, historian or live stream, optimize processes quickly,
easily and at lower cost.

POWER MEASURABLE EFFICIENCY & SUSTAINABILITY

Using data-driven insights to identify efficiencies across all your resources,
machines, lines, plants, and people will subsequently support sustainability
initiatives by reducing equipment replacement, rework, and wastage – and
optimizing product quality.

OPERATIONAL EFFICIENCY

Real-time actionable insight from the factory floor delivered in the boardroom
highlights equipment, pod and plant efficiency, and illuminates opportunities,
maintenance needs and areas for improvement. Deliver continuous visualization of
firmwide KPIs, including OEE and OOE.

SQUISH YOUR STACK

Why have 5 tools when 1 will do? Having KX hub your data aggregation, analysis
and visualization saves time, adds efficiency, and simplifies your digital
manufacturing future. Whether working with real-time and historical data, from
equipment, database, historian or live stream, optimize processes quickly,
easily and at lower cost.




01

Ingests data at the rate required for R&D testing and manufacturing processes.



02

Performs analytics at the speed required for decision-making and automated
action.



03

Scales to support the ever-growing number of tools, sensors, and measurement
frequencies.



04

Delivers analytics and insights – on the factory floor, in a data center, and
the cloud.



05

Reduces costs in data processing and management.




HOW KX ADDRESSES THE
DATA PROCESSING & ANALYTICS
NEEDS OF MANUFACTURERS


HOW KX ADDRESSES THE
DATA PROCESSING & ANALYTICS
NEEDS OF MANUFACTURERS

01

Ingests data at the rate required for R&D testing and manufacturing processes.



02

Performs analytics at the speed required for decision-making and automated
action.



03

Scales to support the ever-growing number of tools, sensors, and measurement
frequencies.



04

Delivers analytics and insights – on the factory floor, in a data center, and
the cloud.



05

Reduces costs in data processing and management.






FORRESTER STUDY


TOTAL ECONOMIC IMPACT™ OF KDB INSIGHTS ENTERPRISE

Forrester’s Total Economic Impact™ study examines the return on investment
high-complexity manufacturing organizations can realize by deploying kdb
Insights Enterprise. Download the study to learn more and discover how.

Read the Study






SOLUTIONS

INTEGRATED DATA MANAGEMENT AND ANALYTICS FOR REAL-TIME DECISION-MAKING



Producing more products for less expense is a common goal for manufacturers, and
the value of “data” in achieving that goal cannot be underestimated. Whether
it’s daily productivity KPIs, visibility of the extended logistics and resource
supply change, integrating IT and OT, or continuous monitoring of every sensor
in every plant, KX enables you to identify opportunities and anomalies in
real-time.

The world of Smart Manufacturing and IoT is grappling with the enormous
challenges of fast data and automation required in today’s changing environment.
Using that data to deliver decision intelligence will enable you to optimize
your processes and resources and simultaneously minimize wastage and rework,
equipment downtime, and customer dissatisfaction.





“WITH KX, OUR DATA SENSORS ON THE LINE CAN SPOT PRODUCTION, YIELD, AND PRODUCT
RELIABILITY ISSUES IN REAL-TIME TO TAKE ACTION.”




“WITH KX, OUR DATA SENSORS ON THE LINE CAN SPOT PRODUCTION, YIELD, AND PRODUCT
RELIABILITY ISSUES IN REAL-TIME TO TAKE ACTION.”




“WITH KX, OUR DATA SENSORS ON THE LINE CAN SPOT PRODUCTION, YIELD, AND PRODUCT
RELIABILITY ISSUES IN REAL-TIME TO TAKE ACTION.”




“WITH KX, OUR DATA SENSORS ON THE LINE CAN SPOT PRODUCTION, YIELD, AND PRODUCT
RELIABILITY ISSUES IN REAL-TIME TO TAKE ACTION.”




“WITH KX, OUR DATA SENSORS ON THE LINE CAN SPOT PRODUCTION, YIELD, AND PRODUCT
RELIABILITY ISSUES IN REAL-TIME TO TAKE ACTION.”


‹›



Built on the world’s fastest time-series database kdb+, KX can ingest, store,
manage, analyze and visualize data at scale, providing measurable benefits
across the manufacturing sector with

 * More Productive Smart Factories
 * Advanced Process Control Optimizing Output
 * Proactive Fault Detection for Reduced Wastage
 * Improved Efficiencies by Stronger Data Consumption
 * Lowered Costs by Improved Product Reliability
 * More Competitive Product Iteration
 * Optimized Operational and Inventory Costs
 * Differentiated Sustainability Initiatives
 * Accelerated Cost Reducing Process Simulation
 * A Foundation for The “Future Of Work”





WEBINAR


THE VALUE OF TIMELY DATA IN MODERN MANUFACTURING

Watch this webinar where Vats Vana, Vice President of IoT Strategy & Products at
KX, and guest speaker Paul Miller, Vice President, and Principal Analyst at
Forrester, covers several topical issues in Manufacturing.

Watch Now



MORE PRODUCTIVE SMART FACTORIES



KX is proven to solve high-tech manufacturing problems with data ingestion,
query capabilities, and low cost of ownership.

Factories with multiple tools, processes, and platforms can take advantage of
the performance KX provides in real-time processing of high volume, high
velocity, and high variety data to deliver signals, insights, and actions. And
Smart Manufacturers effectively use that insight to drive efficiencies across
resources, machinery, people, processes, and plants.

Built for the modern data ecosystem, KX can quickly scale to support the
increasing numbers of tools and sensors, driving higher data volumes and an
ever-more-complex data landscape.

 * 30m Sensor Reading/sec ingestion on a single node
 * Hundreds of concurrent queries/second
 * 75% reductions in TCO

> KX creates institutional knowledge for us. Even if it is a different
> production engineer on the line, because KX knits together real-time and
> historical past data on the dashboard, we are much more quickly able to
> determine patterns and solve production problems.



ADVANCED PROCESS CONTROL OPTIMIZING OUTPUT



Today, clients require faster control decisions to improve productivity and
yield, especially at the edge or tool level.

Advanced process control requires analytical, statistical, and ML/AI algorithms
to be executed fast enough to recommend, determine control action, and then take
that control action fast enough to ensure processes operate as efficiently and
effectively as possible.

KX provides complex event processing and analytics facilities powered by our
vector-oriented programming and query language and integrations with SQL,
Python, R, MatLab, and other languages to operate on streaming and historical
data simultaneously.

With the lightweight infrastructure footprint of KX, these capabilities can be
brought closer to the source of data and measurements. Once this data, its
analytics, and the results are stored, it can be forwarded to a central location
to provide a consolidated view across the entire manufacturing ecosystem and
acted on for big data analytics for monitoring, simulations, performance
optimizations, etc.

 * AEPC <30msec responses
 * 100X faster than legacy
 * Edge Deployments



PROACTIVE FAULT DETECTION FOR REDUCED WASTAGE



Edge connectivity accelerates insights from millions of sensors across machines
and production lines, providing visibility of component variances under
different operating conditions and quickly and definitively to root failure
issues.

Systems can be stress-tested before a failure causes an expensive stoppage,
empowering change from reactive repair to proactive maintenance. With faults
identified down to individual sensors, task workers can appropriately prioritize
their response and resources.



IMPROVED EFFICIENCIES BY STRONGER DATA CONSUMPTION



KX significantly reduces the time required to ingest and manipulate the millions
of data points edge device/IoT sensors generated into a form usable for data
scientists – reducing the resources necessary for this task by more than 80% and
enabling workers to be upskilled or to progress to other innovation projects.



LOWERED COSTS BY IMPROVED PRODUCT RELIABILITY



KX capabilities gather stored and historical data and network performance to
support deeper statistical analysis. This results in tighter performance
specifications and the capability to test and adhere to these in real-time,
which significantly improves product performance and reliability, saving rework
costs. Real-time anomaly detection at any production stage, supported by
automated responses, significantly reduces wastage and rework, ultimately
delivering better-quality products more efficiently.



MORE COMPETITIVE PRODUCT ITERATION



KX provides improved analytical capabilities and speed, permitting Smart
Manufacturers to iterate through development, production, and network fixes as
much as 85% faster than their previous capabilities. With faster iteration and
development cycles, not only is R&D accelerated, but the resultant final product
is of a higher quality, which in turn leads to less rework and a more satisfied
customer base.

>  
> 
> We can react even if not in front of the dashboard, and there’s a test out of
> acceptable range. Because we are now able to iterate on the issue right away,
> we save money in reduced waste and rework.



OPTIMIZED OPERATIONAL AND INVENTORY COSTS



Improvements in product reliability driven by KX create significant downstream
benefits. Powered by KX, manufacturers can continuously monitor component
resilience over broader circumstances, reducing costs for unneeded backup
components and infrastructure.



DIFFERENTIATED SUSTAINABILITY INITIATIVES



Monitoring and proactive prevention of environmental breaches can significantly
reduce regulatory penalties and reputational damage. And being able to leverage
real-time insight for better use of resources, extending the effective equipment
lifespan, reducing wastage, improving quality, and reducing rework all combine
to represent a measurable and credible sustainability initiative.



ACCELERATED COST REDUCING PROCESS SIMULATION



Costs of resources and scarcity of components have accelerated the value of
modeling and simulation. Enriching data from different processes with historical
context allows data scientists to rapidly and accurately model and identify
optimal strategies.



A FOUNDATION FOR THE “FUTURE OF WORK”



As factories become more connected, so will your workers. What may now be on a
wall-mounted monitor could be delivered to a mobile or wearable device, and
augmented reality may have a more significant role in your future. Having access
to company-wide data in real-time can provide a different and better way of
working – where human experts are empowered with the tools they need and want.





CUSTOMER STORIES

DATA-DRIVEN INSIGHT AT THE POINT OF NEED



CUSTOMER STORY


IMPROVED QUERY SPEEDS BY OVER 30X FOR AN AI BASED FAULT DETECTION APPLICATION

 

THEY NEEDED A SOLUTION TO REPLACE THEIR TRADITIONAL DATABASE SOLUTION, TO KEEP
UP WITH THE REQUIREMENTS AROUND SMART MANUFACTURING AND CAN INTEGRATE WITH IS
INNOVATIVE AI SOLUTION.

Learn More

CUSTOMER STORY


GLOBAL LEADER IN MATERIALS ENGINEERING SOLUTIONS SAVES OVER 10,000 HOURS A YEAR

 

KX WAS SELECTED FOR ITS SUPERIOR PERFORMANCE RESULTS ON ULTRA-FAST SPEED TO
DATA, LOWER TOTAL COST OF OWNERSHIP, ITS ABILITY TO SCALE, AND NEW USER
EXPERIENCE.

Learn More

CUSTOMER STORY


BWT ALPINE F1® TEAM COMPETES IN THE FIA FORMULA ONE WORLD CHAMPIONSHIP™, THE
WORLD’S MOST PRESTIGIOUS MOTORSPORT COMPETITION

 

KX ENABLES BWT ALPINE F1 TEAM TO CAPTURE DATA IN REAL-TIME AND PRESENT IT TO THE
USERS -IN THE WAY THEY WANT – SO THEY CAN MAKE DECISIONS IN-THE-MOMENT.

Learn More

CUSTOMER STORY


STRATEGIC PARTNERSHIP WITH KX IMPROVES YIELDS AND PRODUCTIVITY

 

WITH DEMAND FOR MANUFACTURING EXCELLENCE, THE COMPANY PARTNERED WITH KX TO
DEVELOP ITS MANUFACTURING ANALYTICS SOFTWARE TO ACCELERATE ROI IN SMART FACTORY
DIGITAL TRANSFORMATION.

Learn More

CUSTOMER STORY


IMPROVED QUERY SPEEDS BY OVER 30X FOR AN AI BASED FAULT DETECTION APPLICATION

 

THEY NEEDED A SOLUTION TO REPLACE THEIR TRADITIONAL DATABASE SOLUTION, TO KEEP
UP WITH THE REQUIREMENTS AROUND SMART MANUFACTURING AND CAN INTEGRATE WITH IS
INNOVATIVE AI SOLUTION.

Learn More

CUSTOMER STORY


GLOBAL LEADER IN MATERIALS ENGINEERING SOLUTIONS SAVES OVER 10,000 HOURS A YEAR

 

KX WAS SELECTED FOR ITS SUPERIOR PERFORMANCE RESULTS ON ULTRA-FAST SPEED TO
DATA, LOWER TOTAL COST OF OWNERSHIP, ITS ABILITY TO SCALE, AND NEW USER
EXPERIENCE.

Learn More

CUSTOMER STORY


BWT ALPINE F1® TEAM COMPETES IN THE FIA FORMULA ONE WORLD CHAMPIONSHIP™, THE
WORLD’S MOST PRESTIGIOUS MOTORSPORT COMPETITION

 

KX ENABLES BWT ALPINE F1 TEAM TO CAPTURE DATA IN REAL-TIME AND PRESENT IT TO THE
USERS -IN THE WAY THEY WANT – SO THEY CAN MAKE DECISIONS IN-THE-MOMENT.

Learn More

CUSTOMER STORY


STRATEGIC PARTNERSHIP WITH KX IMPROVES YIELDS AND PRODUCTIVITY

 

WITH DEMAND FOR MANUFACTURING EXCELLENCE, THE COMPANY PARTNERED WITH KX TO
DEVELOP ITS MANUFACTURING ANALYTICS SOFTWARE TO ACCELERATE ROI IN SMART FACTORY
DIGITAL TRANSFORMATION.

Learn More
‹›





KX POWERS DATA-DRIVEN DECISIONS FOR THALES LED DIGITAL FACTORY INITIATIVE AS
PART OF COREF CONSORTIUM

Developed by Thales, COREF provides a low-risk, collaborative environment to
investigate, demonstrate and prove digital technology use cases. Enabling Thales
to accelerate technology deployment in high complexity, low volume production
scenarios. As part of this consortium KX is enabling data driven insights into
industry, through quality monitoring, remote diagnostics, simulation, and cost
modelling capabilities using kdb, the world’s fastest time series database
technology. COREF enables users to run and test industrial software solutions in
a sandbox environment whilst also being able to connect to live industrial
assets – to further develop effective data management and support automated &
semi-automated decision-making.

Learn More



RESOURCES



KX MANUFACTURING DATA SHEET

POWERING EFFICIENT MANUFACTURING IN REAL-TIME

FORRESTER TEI STUDY – THE ROI OF REAL-TIME DATA ANALYTICS

FORRESTER TEI REPORT OF KX INSIGHTS



PLATFORM


UNLEASH THE POWER OF THE WORLD’S FASTEST STREAMING DATA ANALYTICS PLATFORM.


Learn More
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