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ICE EUROPE 2022


THE WORLD’S LEADING EXHIBITION FOR PAPER, FILM AND FOIL CONVERTING

15 – 17 March 2022 · Munich Trade Fair Centre, Germany






EFFICIENT PRODUCTION SOLUTIONS




PERFORMANCE-ENHANCING AND RESOURCE SAVING PRODUCTION INNOVATIONS

 * All Entries
   * Digital Converting Solutions
   * Sustainable Products and Manufacturing Processes
   * Efficient Production Solutions

The online voting is now closed, and the winners are chosen. You can view all
entries in the category "Efficient Production Solutions" below.

The winners will be announced on the first day of the show, 15th March 2022, at
3:00 PM during an official ceremony at the Munich Trade Fair Centre.

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ACE HSX WEB CLEANING HEAD


ACE DI BARBUI DAVIDE & FIGLI SRL, ITALY

New patent pending ACE cleaning head, HSX series, with integrated 24V ionization
system and electromechanical devices for fine adjustment of the blown and sucked
air flows.
The standard ACE cleaning heads operate by combing antistatic effect (an
antistatic bar is placed before cleaning to neutralize the substrate) with the
right balance of blowing and suction.
Now, the new ACE air flow fine adjustment offers improved dust removal
performance on any kind of substrate, while the new integrated antistatic
system, other than the antistatic bar, placed at the air inlets and outlets of
the cleaning head, prevents the creation of dangerous electrostatic charges, due
to the friction between dust particles, so to generate an electrostatic-free
environment and easily remove the dust in the cleaning head and the connected
piping that brings the dust to the filtering unit. Productivity, product quality
and safety conditions are increased by the new ACE cleaning solution.

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MICROPOROUS TUBES


AST BESCHICHTUNGSTECHNIK GMBH, GERMANY



Our new innovation guided our customers to a big lead.
Through our years of experience, we have been able to develop microporous tubes.

Your advantages in non-contact deflection are:
- Guiding of Sensitive Materials
- No consumption
- Long life rollers

Your advantages by using them with a vacuum are:
- High friction
- flexible editing possibilities
- Flexible handling possibilities

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ENERGY SAVINGS THROUGH INERT UV CURING CHAMBERS ON CHILLED DRUMS


DR. HÖNLE AG, GERMANY

UV-curing in absence of oxygen is called inertisation and brings significant
advantages to the process. Oxygen inhibits the polymerization process and might
cause the need for more UV-lamps, resulting in higher energy consumption.
Inertisation substitutes the oxygen by nitrogen which does not influence the
polymerization. This technology is already well established, but mainly for
flat-bed applications. New is the transfer of this technology to wide-format
production lines on chilled drums. UV-curing under inert conditions on chilled
drums combines the advantages of inertisation, like reduced number of UV-lamps,
reduced amount of photoinitiators and higher line speeds with the advantages of
the chilled drum, which is better web cooling and reduced nitrogen consumption
of approx. 10 %. Thanks to the horizontal movement of the lamp housing the
access for cleaning and maintenance is very easy. In summary, this combination
helps to reduce the overall energy and nitrogen consumption of the curing
process.

--------------------------------------------------------------------------------


POLYCOLD MAXCOOL 2000 CRYOCHILLER


EDWARDS, UNITED KINGDOM



Edwards Polycold® MaxCool Cryochillers are closed loop cryogenic refrigeration
systems that effectively capture water vapour, which comprises 65% to 95% of the
residual gas in high vacuum systems.
Upgrading from previous model PFC-672 to MaxCool 2000 brings superior
performance, serviceability, and communication features compared to the PFC-672
and its competitors
• Performance for higher productivity: The MaxCool 2000 increased capacity
allows for 33% larger cryocoils and >50% higher pumping speeds than the PFC-672.
The MaxCool 2000’s colder temperature allows for continued water vapor pumping
at deeper vacuum.
• Easier Serviceability for peace of mind: Rapid Balance Pressure Check is
minimising tool downtime.
• Smaller service footprint makes it easier to integrate the Polycolds.
• Remote control and connectivity features as Ethernet and USB are standard.
Numerous remote interfaces, casters, lifting rings, dual circuit and noise
reduction are standard options.
• Power Management option provides power saving.
• Global Service network.

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FELDBUSANTRIEBE AD11/12/14 REDUZIEREN ENTWICKLUNGSZEITEN


ERHARDT+LEIMER GMBH, GERMANY



Die Umsetzungsgeschwindigkeit von Anlagenentwicklungen nimmt weiter zu, was
sowohl die Verkürzung der Entwicklungszeiten als auch das Absichern der Prozesse
durch Vereinheitlichung über Standards erfordert.
Erhardt + Leimer bietet dafür Lösungen an, wie unsere rotative Motorenbaureihe
AD11/12/14 als auch deren linear-verstellende Pendants AG90/91/93.
Damit können nun Anlagen schnell mit 24 V Versorgung und „On Bord“
Feldbusschnittstellen tauglichen Aktor angeboten werden, die auch außerhalb des
gewohnten Spektrum von Erhardt + Leimer angeboten werden.
Egal ob man sich in der ProfiNet, der EthernetIP oder in der PowerLink Welt
bewegt,
einfach 24 V und Ethernet anschließen und der Antrieb ist, inklusive der
vorbereiteten Beschreibungsdateien, sofort einsetzbar.
Der Ansatz bietet nun, unabhängig davon ob man sich für eine Prozessänderung
entscheidet, oder einen Proof Of Concept anstrebt, schnelle Ergebnisse.
Durch neue Freiheitsgrade bei den meist knapp bemessenen Konstruktion- und
Entwicklungskapazitäten der Converting Branche, sind aktorische Anpassungen
schnell realisierbar und helfen Zeit und Geld zu sparen.

--------------------------------------------------------------------------------


FMS-SEGFORCE - MEASURING ROLL WITH MULTIPLE, INDEPENDENT FORCE SENSORS


FMS FORCE MEASURING SYSTEMS AG, SWITZERLAND



The centerpiece of the FMS-segFORCE system is the compact measuring roll with
multiple, independent force sensors. In contrast to conventional tension
monitoring systems with a force sensor on each end of the roll, this system
provides up to 40 measuring values across the entire web. Especially when it
comes to the processing of elastic or sensitive materials this extended
monitoring offers improvements for various machine and production types.

Slitter / rewinder
- Easy identification of faulty winding shafts or differential shafts
- Comfortable display of the tension values of each individual strip
- Highest flexibility in terms of the total number of the segments, segment
widths and lateral position
Coating lines
- Tension profile for better under-standing of the process
- Fast detection and elimination of process or material related faults and
malfunctions
- Fast quality assessment of the delivered material rolls

--------------------------------------------------------------------------------


ROBOT FLEX PACKER THE FLEXIBLE PACKAGING-SOLUTION FOR YOUR ROLL PRODUCTS


KOCH INDUSTRIEANLAGEN GMBH, GERMANY



Thanks to the robot-assisted film packaging machine developed and patented by
KOCH, rolls of flexible packaging with cut widths of 50mm to 600mm can be
securely and compactly wrapped by means of film sealing. The rolls are guided by
a robot through a film curtain, sealed on three sides and a pocket is formed in
the sleeve for the subsequent palletizing process.

The advantages are obvious: the 6-axis robot can also be used for fully
automatic unloading of the slitting and wrapping machine. Single as well as
double wrapping is possible. The changeover to flexible products is fully
automatic. Saving of working time and the high line availability increase the
profitability of the complete production.

The compact design, the wide product range and the fully automatic product
changeover within the machine make the Robot Flex Packer the ultimate packaging
system for the roll production.

--------------------------------------------------------------------------------


SAFE PROCESS CONTROL DUE TO EXTREMELY ANTI-ADHESIVE GUIDE ROLLER COATINGS


MITEX GMBH, GERMANY



Sticking to rolls can lead to noise, contamination and machine downtime. Anyone
who processes film, paper and foil with sticky media knows these challenges.

MITEX High Release 45 AS is a new guide roll coating that prevents sticking due
to its extreme anti-adhesiveness and thus solves the problem in the long term.
In addition, the material is antistatic and thus avoids electrical charging in
the process.

The unique properties of this coating greatly reduce the build-up of adhesive
and the resulting product contamination, as well as lowering production noise
due to the lack of adhesion of the substrate webs.

Conventional solutions such as coiled tapes and tubes made of Teflon or
silicone-coated surfaces also suffer in terms of service life and are sometimes
uneconomical due to time-consuming manual assembly. The strong core bond of the
coating tolerates cuts and can be used for a long time.

--------------------------------------------------------------------------------


NEW WAY OF MEASURING THE TEMPERATURE OF A ROLLER NIP


NIP CONTROL AB, SWEDEN



Measuring temperature accurately is generally difficult and it is especially
challenging to measure surface temperatures. A roller nip, where one or both
rollers have a rubber cover, places high demands on the selected measuring
method.
Nip Control has developed a hand-held measuring instrument with a thin sensor
blade that is placed in - or rolled through - the nip, thereby measuring the
surface temperature between the two rollers.
This method provides a number of benefits. First of all, the instrument is easy
to use, and it is easy to read the measured temperature. Secondly, the displayed
value shows the actual process temperature in the nip enabling better process
capability.
The instrument’s working range is 20 - 120 C°, with a measuring resolution of
0.5 degrees. The accuracy is +/- 0.25 degrees Celsius. The sensor is easily
replaceable and can be used up to 1 000 times.

--------------------------------------------------------------------------------


CLEVER USE OF DEFECTS: REDUCTION OF REJECTS, REWORK AND MACHINERY BREAKDOWNS


OCS OPTICAL CONTROL SYSTEMS GMBH, GERMANY



With the OCS Web Inspection System FSP600, all kinds of irregularities in the
production of web materials can be detected in real time using high-speed
cameras. Depending on the properties of the inspection material, the system can
be set up in different camera and lighting constellations.

With the smart and innovative MCE (Multi Channel Evaluation) technology,
detection in reflected or transmitted light mode as well as in dark and bright
field applications can be combined, and all this with one hardware (camera).
This enables the simultaneous detection of defects on up to 6 channels. For
example, one channel for the reflection of surface defects, three additional
channels for transmission (red, green and blue =RGB) for better defect detection
and classification. Defect references are learned with the help of the teach-in
function, a standardised classification of the film rolls ( calculation of
grades) can be made.

Complete traceability and data transfer.

--------------------------------------------------------------------------------


DOUBLECOAT PAVES THE WAY TO AN INNOVATIVE, RESOURCE-SAVING PROCESSING TECHNOLOGY
WHICH HELPS FAST-TRACK A HIGHER PERFORMANCE


SML MASCHINENGESELLSCHAFT MBH, AUSTRIA



„DoubleCoat“ is a patented process for the production of ultra-thin, breathable
laminates with outstanding properties. Even though the coating thickness is
reduced to a minimum, there is still a comparatively high water resistance and
excellent breathability.

Two consecutive process stages are at the heart of this significant added value.
In „DoubleCoat“, SML has merged the production of an extremely thin membrane and
subsequent laminating using an open-pored adhesive layer (a hotmelt layer). This
opens up a wealth of opportunities for users to compound manufacturing
processes, formerly involving several stages, and to simultaneously create
highly innovative products with the lowest possible raw material input. These
include hygiene articles, as well as protective suits or roof and façade
underlays.

Coating thicknesses can even be cut by more than half, without any concessions
to functionality. Quite the opposite is true since the thinner the extruded
membrane, the higher the water vapour permeability of the final product. And,
this has yet another positive effect: merging the process stages allows a lower
use of polymer which translates into a clear reduction in production costs.

--------------------------------------------------------------------------------


DESMASYSTEM: THE MOST VERSATILE WASTE MATRIX REMOVAL SYSTEM 


TECNOCUT, SPAIN



Our waste matrix removal system performs a sliding rewinding shaft for
astonishing stripping speeds in the label and converting industry. It is
adaptable to all types of machinery.

It has been designed to simplify the set-up, make automated presses, and prevent
costly downtime during production. Allows to maintain high-speed machine even
when working with complex die-cutting shapes. It is controlled by high-end servo
motors that allow the control of the speed, engine torque, accelerations, and
decelerations in a very precise way.

The Desmasystem enable to modify the web path to allow a different angle of
detachment of the waste and prevent the paper’s breakage and shrinkage.

It is the perfect solution to optimize the entire press process and increase
productivity. And it is all this what makes it one of the most efficient
solutions on the market.

--------------------------------------------------------------------------------


TESA® 51948 EASYSPLICE FILMLINE BLACK X


TESA SE, GERMANY



Nowadays, packaging films are equipped with slip additives to package foods such
as rice or pasta faster and more efficiently. However, the use of these slip
additives does not only bring advantages. The slip additives migrate
continuously onto the film surface, where they form a kind of boundary layer
that reduces the wetting effect of a splicing tape, which impairs the bond
between the film and splicing tape and thus reduces splicing performance.

Our new "Black X" makes the difference:
The core feature of tesa® 51948 is the new very high tack contact adhesive. It
provides excellent wetting properties on high-slip films to ensure a secure
splice performance even at high machine speeds. In addition, the new contact
adhesive of tesa® 51948 shows excellent splice performance on recycled film and
non-woven substrates. Waste can be minimized as the splice is reliably detected
by the black color of the PET backing.

--------------------------------------------------------------------------------


TUNGSTEN CARBIDE BLADES REDUCE CHANGE OVER TIMES DRASTICALLY


VICKERS BLADE MANUFACTURING LTD, NETHERLANDS



Vickers makes blades out of tungsten carbide. This ultra hard material increases
the life of the blade up to 6 to10 times compared to uncoated steels. Especially
in slitting operations where wear of the slitting blades cause extensive change-
over times, reduction of wear can lead to signicant cost savings.

--------------------------------------------------------------------------------


WASTAGE MINIMIZATION BY CONTINUOUS PROCESS MONITORING


WORK MICROWAVE GMBH, GERMANY



Efficiency requires a minimization – of process steps, manufacturing cost,
manufacturing time, energy consumption required material and production wastage.

Especially batch based production models which verify product quality by spot
samples after production a negative test result can render a whole lot as waste.
Disastrous in regard of production time and financial losses.

To minimize product wastage an instant process error detection or continuous
process control is essential.

To allow a continuous monitoring of process parameters, for example glue
application during the manufacturing of thicker materials like corrugated
cardboard plates, we developed a contactless sensor based on radar technology.
It features an easy single side mechanical integration and a large compatible
product thickness.

Our WORKSens RS Series offers an extensive solution for continuous accurate
inline process monitoring, able to integrate in established lines as well as
harmonizing with new digital Industry-4.0 concepts.

--------------------------------------------------------------------------------


DATES FOR YOUR DIARY

Closing Date for Entries 12th January 2022 Voting Opens 13th January 2022 Voting
Closes 10th February 2022 Awards Ceremony 15th March 2022

 * English
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 * Italiano




QUICK LINKS

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OPENING HOURS

15th March 2022 9:00 - 17:00 16th March 2022 9:00 - 17:00 17th March 2022 9:00 -
16:00

Add to Your Calendar


CONTACT US

ICE Europe Team
Mack Brooks Exhibitions

Tel: +44 (0)1727 814 410
Email: info@ice-x.com

Twitter twitter.com/ICE_Europe

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