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INNERCEPT™ DIGITAL PROPORTIONAL CONTROL


HYDRAFORCE’S NEW INNERCEPT DIGITAL PROPORTIONAL CONTROL (US AND INTERNATIONAL
PATENTS PENDING) IS A HIGHLY COMPACT, PROPORTIONAL CONTROL VALVE WITH INTEGRATED
LVDT (LINER VARIABLE DIFFERENTIAL TRANSFORMER) THAT DELIVERS EXCEPTIONAL
LINEARITY AND REPEATABILITY.




INTRODUCING HYDRAFORCE’S INNERCEPT™ DIGITAL PROPORTIONAL CONTROL

The Innercept digital proportional control with LVDT (Linear Variable
Differential Transformer) is a new product designed by HydraForce, that offers
plug-and-play simplicity, with servovalve accuracy. Due to growing demand in the
market for high-precision control, quick response time, and improved efficiency,
Innercept provides the quickest speed to market, and flexibility for
implementing high-accuracy digital proportional operation for today’s mobile
machinery. Specifically created for off-highway precision applications including
autonomous machines, Innercept digital proportional control achieves more stable
functions with increased precision, better performance in the field,
near-perfect repeatability, and enhanced accuracy. It delivers an economical
solution that is easily adapted for variety of applications.

Innercept™ Digital Proportional Control Video


ABOUT THE NEW INNERCEPT DIGITAL PROPORTIONAL CONTROL

HydraForce’s new Digital Proportional Control (patent pending) is a highly
compact, proportional control valve with integrated LVDT (liner variable
differential transformer) that delivers exceptional linearity and repeatability.

 

This uniquely designed LVDT has been adapted for application with cartridge
valve technology, and when attached to a solenoid-operated proportional valve,
forms a flow control which can be combined with a wide range of additional
cartridge valves to form a customized hydraulic circuit: resulting in more
stable autonomous functions.

 

The Innercept digital proportional control is constructed using four essential
components, including the proportional valve.

 

 * Proportional Flow Control Valve: (such as HydraForce’s SP10-P57FL) provides
   precise directional control to a cylinder or motor,along with an isolated
   load-sense signal to control a pump. HydraForce will be expanding the valve
   offering for Innercept in the future.
 * Integrated LVDT Position Sensor: non-contact LVDT sensor and driver circuit
   is rated to IP69K, and provides a 0 to 5 V signal variable to spool position
   that is accurate within 0.1 mm (0.004 inches). This also forms the feedback
   leg of the ESDR closed-loop control.
 * HydraForce’s new ESDR-0201A: a Two Output Closed-Loop PID control, to form a
   plug-and-play closed loop directional flow control: full-featured PID control
   with tuning parameters optimized out-of-the-box, or you can create custom
   tuning for your appliction. The control cycles every 5 ms to read and correct
   the valve’s position 200 times per second. The SAE J1939 compliant ESDR
   receives its set-point via CAN message and has full DM1 diagnostic messaging
   support.
 * Electromagnetic Actuator: two-coil proportional actuator available in 12 and
   24 V variants with integrated Deutsche connectors rated to IP69K.


RESPONSIVE, REPEATABLE, ACCURATE: THE BENEFITS OF THE INNERCEPT DIGITAL
PROPORTIONAL CONTROL

HydraForce Digital Proportional Control reduces hysteresis, eliminates variation
and degradation of performance, increases accuracy and productivity. Upgrade
your system with the following benefits and performance improvements:

 

 * Valve to valve repeatability
 * Precisely control speed and force
 * Less than 1% hysteresis
 * Plug-and-Play CAN bus technology
 * Superb linearity
 * Overcome internal hydrodynamic forces
 * Precise PID control
 * Absolute accuracy
 * Environmentally robust IP69K rating


CREATED WITH YOUR MACHINE IN MIND

Innercept digital proportional control is perfect for applications where
precision and response are key and it is suited for a range of machine
functions.

AUTOMATIC STEERING:

Autosteering applications on agricultural tractors and earthmoving/grading
equipment

AGRICULTURE:

Specialized harvesting equipment, and Variable Rate Applications including
Sprayers and Spreaders where Precision application of agricultural chemicals is
key.

CONSTRUCTION/ROAD BUILDING:

Precision Trenching, Paving, Motor Graders, and Road Milling machines.

INDUSTRIAL APPLICATIONS & MUNICIPAL:

Railroad maintenance equipment. Semi and fully autonomous municipal vehicles
like sweepers, salt spreaders, and refuse trucks.

MATERIAL HANDLING:

Lift/Lower controls on vehicles.

HIGH-ACCURACY LINEAR OPERATIONS:

Machine mounted cranes; Combine Harvesters; Forestry and aerial work platform
applications. In addition to Operator assistance/control-by-wire applications.


LEARN MORE

Download the Innercept™ Brochure
Download the Innercept™ Bulletin
Download the ESDR-0201A Bulletin
Talk to a HydraForce Application Engineer
SP10-P57FL Catalog Page
ESDR-0201A Catalog Page
 * Exploded View
 * Cross Section View
 * HF Impulse






POTENTIAL MARKETS & EQUIPMENT FOR INNERCEPT DIGITAL PROPORTIONAL CONTROL


AGRICULTURE

LVDTs allow for variable rate applications for sprayers and spreaders as well as
specialty harvesting, such as berries.

 

Learn more


MUNICIPAL

Street sweepers, snow trucks, and refuse/recycling trucks can all benefit from
an LVDT.

 

Learn more


CONSTRUCTION

Pavers, motor graders, and other construction equipment will benefit from
durable and high-quality LVDTs from Hydraforce.

 

Learn more


PAVING

Large and small paving fleets can benefit from an LVDT that provides precise,
powerful, and robust hydraulic controls for all types of applications.

 

Learn more


TURF CARE

Flail mowers, movers, and utility turf care trucks rely on hydraulics for
lifting and lowering the mow blade. An LVDT will improve performance and
increase serviceability.

 

Learn more


FORESTRY EQUIPMENT

LVDTs will simplify serviceability and increase the productivity of mechanized
timber harvesting equipment.

 

Learn more
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