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 * SolidSET
   * SolidSET MILL
   * SolidSET CMM
   * SolidSET EDM
   * SolidSET CELL
 * SolidSET Project Manager
 * Become a Reseller
 * Contact Us
 * 
 * 
 * 
 * 


SolidSET – Smart Manufacturingadmin2021-09-14T15:57:38+00:00


SOLIDSET® SMART MANUFACTURING

Scalable modular solution for autonomous management of milling programs,
dimensional control and erosion, to optimize the electrode and parts
manufacturing process.


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Contactos
Brochura
Galeria


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COMPATIBLE WITH A WIDE RANGE OF CNC MACHINES



Regardless of the manufacturer or model, SolidSET® Smart Manufacturing
guarantees full integration with your machines, to carry out the automatic
collection and analysis of data that enables the system to make more efficient
operational decisions.



MILLING MACHINES

COORDINATE MEASURING MACHINES

PENETRATION EROSION MACHINES



Available Modules

Modular and scalable system

MILL – Machining
CMM – Measurement
EDM – Erosion

STANDALONE


ADVANCED

SMART CELL

1 Automation Module



Implemetation examples

2 Automation Module



Implemetation examples

3 Automation Module



Implemetation examples

Robotic Arm – Automation * SolidSET® Project Manager

* Purchasing the automation module (ROBOT) is recommended in all packages but
not mandatory




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SOLIDSET® PROJECT MANAGER

THE BRAIN OF THE OPERATION
THROUGH THE INVENTORY OF CELL RESOURCES AND CONTINUOUS ANALYSIS OF ALL
VARIABLES, SOLIDSET® PROJECT MANAGER REACTS IN REAL-TIME TO CHANGES IN THE
MANUFACTURING PROCESS, DYNAMICALLY ADJUSTING EXECUTION ORDERS, DEPENDING ON
FACTORS SUCH AS EXECUTION PRIORITY, AVAILABILITY OF RESOURCES AND OTHER
PROBLEMS, WHICH COMPROMISES THE CHAIN OF TASKS.


MAIN ADVANTAGES OF SOLIDSET® PROJECT MANAGER




PREPARATION OF MILL, CMM AND EDM
JOBS IN A SINGLE INTERFACE

 * Reduced preparation times;
 * Automatic CAD/CAM import;
 * Recording of measurements and materials;
 * Customized workflows.

AUTOMATIC ENTRY OF PARTS
BY QR CODE OR RFID

 * Centralized access to all information about the part and work to be
   performed;
 * Full traceability of produced parts.

DYNAMIC PRODUCTION PLANNING

 * Production adapts, in real-time, depending on the priority of the part and
   availability of resources for its execution;
 * Removal of cumulative delays between operations.

VIRTUALIZATION OF MANUFACTURING OPERATIONS

 * Real-time 3D for detailed monitoring of manufacturing operations.

INTUITIVE DASHBOARDS

 * Monitoring of operations in real-time;
 * Custom statistics and reports.




SOLIDSET® MILL

OPTIMIZATION OF THE MILLING PROCESS
WITH SOLIDSET® CMM, GUARANTEE THE AUTOMATIC USE OF CORRECTIVE MEASURES, TO
DETECTED WARPING AND TWISTING CAUSED BY DEVIATIONS IN THE MACHINING PROCESS,
WHICH CAN COMPROMISE THE RESULTS OF THE EROSION PROCESS.


MAIN ADVANTAGES OF SOLIDSET® MILL




AUTOMATIC MACHINE ASSIGNMENT

 * The system automatically assigns the machine, depending on the availability
   and condition of the tool.

AUTOMATIC TOOL CHANGE

 * The system determines geometrically compatible alternatives, in the absence
   of tools.

AUTOMATIC TOP FACING

 * Block height adjustment to the coordinate defined for the start of machining.

EDITING PROGRAMS WITHOUT USING CAM

 * Rotation, mirroring and/or displacement of programs, without the use of CAM
   software.




SOLIDSET® CMM

OPTIMIZATION OF THE DIMENSIONAL CONTROL PROCESS
WITH SOLIDSET® CMM, GUARANTEE THE AUTOMATIC USE OF CORRECTIVE MEASURES, IN VIEW
OF THE DETECTION OF WARPING AND ROTATIONS RESULTING FROM DEVIATIONS IN THE
MACHINING PROCESS, WHICH CAN COMPROMISE THE RESULTS OF THE EROSION PROCESS.


MAIN ADVANTAGES OF SOLIDSET® CMM




EASY SCORING OF POINTS

 * Specification of control points and reference faces directly in the 3D model.

COLLISION AVOIDANCE

 * 3D simulation and validation of the erosion process to prevent collisions;

SIMPLIFIED VISUAL INSPECTION

 * Color map in 3D model, for easy perception of deviations from defined
   tolerances.

AUTOMATIC DRIFT COMPENSATION

 * Automatic calculation of offset compensation for the erosion process.




SOLIDSET® EDM

PENETRATION EROSION
IN ORDER TO PREVENT THE OCCURRENCE OF NON-CONFORMITIES AT THE END OF THE LINE,
SOLIDSET® EDM ENABLES 3D SIMULATION AND PREVIOUS VALIDATION OF THE EROSION
PROCESS.


MAIN ADVANTAGES OF SOLIDSET® EDM




3D SIMULATION OF THE PROCESS

 * 3D simulation of the erosion process to ensure the correct positioning of
   parts and electrodes.

EASY ADJUSTMENT OF PARTS AND ELECTRODES

 * Rotation of parts or electrodes with just one click.




SOLIDSET® CELL

AUTONOMOUS MANUFACTURING
SOLIDSET® CELL IS THE AUTOMATION MODULE THAT TRANSFORMS YOUR SOLIDSET® INTO AN
INTELLIGENT MANUFACTURING CELL, THE SOLIDSET® SMART MANUFACTURING CELL.



THIS IS THE SOLUTION THAT MAKES ALL ITS PRODUCTION AUTONOMOUS THROUGH A ROBOTIC
ARM FOR FEEDING MACHINES AND HANDLING ELECTRODES AND PARTS, WHICH CAN BE FIXED
OR MOVING THROUGH A RAIL.


MAIN ADVANTAGES OF SOLIDSET® CELL




GREATER CELL AUTONOMY

 * High-density cabinets, offering 720 positions, in an area of only 2x2m,
   significantly increasing the cell’s autonomy time.

TRANSPORT OF ELECTRODES AND PARTS

 * Automatic claw change for transporting both ITS electrodes or parts on UPC
   pallets.

OPTIMIZATION TIME OF PART CHANGE

 * Each machine has its own storage, reducing robot movements, for a quick
   change of parts.

AUTOMATIC PARTS CLEANING

 * Automatic cleaning station for the removal of graphite dust, with a view to
   correct dimensional control.




GALLERY


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REQUEST MORE INFORMATION ABOUT SOLIDSET®

CONTACT US AND RECEIVE ALL INFORMATION AND CLARIFICATION ABOUT THE SOLIDSET®
INTELLIGENT MANUFACTURING SOLUTION.



SOLIDSET MODULES

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 * SolidSET Project Manager
 * SolidSET MILL
 * SolidSET CMM
 * SolidSET EDM
 * SolidSET CELL

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LOCATION AND CONTACTS

 * Edifício TECNEA
   Rua Marco da Légua
   Carreira D’Agua
   2400-016 Leiria
   Portugal

 * +351 911 818 970
   
   (National fixed network)

 * geral@solidset.pt



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