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TUBE TOOLS
TUBE EXPANDERS
internal tube cutters, rolling motors, tube tools for heat exchangers and
boilers, cleaning tools
TUBE TOOLS AND TUBE EXPANDERS FOR THE HEAT TRANSFER INDUSTRY
PROVIDING QUALITY SERVICE AND RENTAL UNITS FOR 19 YEARS
Powermaster Industrial supplies ltd
Tel: (613) 764-0572 Fax: (613) 701-4070
* Tube Tools
* Home Page
* Tube Products
* Condenser Expanders
* Expander Index
* AN Series
* 900 Series
* 1300 Series
* 800 Series
* 800-5 Series
* 1200 Series
* 1200-5 Series
* 8012 Series
* 8012-5 Series
* AL Series
* Expander Catalogue
* Lube Right
* Boiler Expanders
* Boiler Tube Expanders
* 114 Series
* A Series
* AF3 Series
* AB Series
* ABF3 Series
* P-1000 Series
* P-3000 Series
* Combination Beading Expander
* Sugar Mill Series
* Site for Boiler Tooling
* Lube Right
* Rolling Drive Motors
* Rolling Drives
* Electric Rolling Drives
* Electric Expansion Systems
* Pneumatic Rolling Drives
* Right Angled Rolling Drive
* Hydraulic Expansion Systems
* Hydraulic Thrust Systems
* Removal Tools
* Removal Tools
* Semi Auto Hydraulic Puller
* Continuous Hydraulic Puller
* Air/Hydraulic Stub Puller
* Auto Stub Puller
* Manual Puller
* Pneumatic Lever Type Cutter
* Internal Cutter - ATP
* Internal Cutter PR-68
* Internal Cutter - OTC
* Collapsing/wall reducing/knockout Tools
* Pine Jenny Spears
* Tube Plugs
* Bundle Extractor
* Installation Tools
* Installation Tooling
* Grooving ST Series
* Grooving NW Series
* Reamers - Sheet Hole
* End Facer - TEF Series
* End Facer - FB Series
* End Facer - FC Series
* Flaring Tools
* Insertion Guides
* Sheet Hole Brushes
* Vacuum Leak Detector Kit
* Tube Sheet joint test kit
* Bundle Inserter
* Hydrostatic Test Pumps
* Hand Operated Hydrostatic Pumps
* Electric Operated Hydrostatic Pumps
* Pneumatic Operated Hydrostatic Pumps
* Gas Engine Operated Hydrostatic Pumps
* Fire Hose Testing Pumps
* Pipe Bevelling
* Pipe Beveller 1625
* Auto Lock
* Auto Lock Lever Feed
* Pipe Beveller 3000
* Pipe Beveller 4000
* Pipe Beveller 4500
* Pipe Beveller 8000
* Pipe Beveller 12000
* Pipe Beveller 18000
* Pipe Beveller 24000
* Flange Facer 4000
* Cutting Machine SFP-26
* Accessories
* Tube Cleaning Equipment
* Tube Cleaning Equipment
* Electric Tube Cleaners
* Pneumatic Tube Cleaners
* Cleaning Accessories
* Sugar Mill Systems
* Mill Accessories
* Dynamic Descaler
* Spring Balancers
* SWF Series Tool Balancers
* SWA Spring Balancers
* SBH Heavy Duty Balancers
* Beam Trolleys
* pdfs and Procedures
* Industry Links
* Call Tube Tools
INSTALLATION TOOLING
* Installation Main Page
REMOVAL
TOOLING
* Tube Removal main page
TUBE CLEANING
TOOLS
* tube cleaner Main page
GO TO OUR PRODUCTS ABOVE FOR FULL LISTINGS:
RENTAL EQUIPMENT CALL 613 764-0572 FOR AVAILABILITY
BOILER TUBE EXPANDERS
All Boiler Tube Expanders are available in many of the different series from
straight configuration to flared. The majority of common expanders are kept in
stock from 1.1/2", 2.0", 2.1/2" and 3.0"OD in stock ready to ship the continent
North America usually within 24/48hrs using UPS as our major carrier. Also,
visit our new site www.powermasterindustrial.com and
www.powermasterindustrial.com/tube-tools for all tube tools
ELECTRIC ROLLING DRIVES
MADE IN GERMANY - POWERMASTER ROLLING MOTORS
The Eibenstock electric rolling drives have the torque to complete boiler
retubes without even breaking into a sweat. Outputting 174 Ft/Lbs in torque,
these drivers can roll up to 3.0"OD steel tubes. On the larger ETE units the
load speed can be from 30 to 230 RPM so this makes these drivers ideal for
powering internal tube cutters on tube removal. We can supply in either 240 or
120 volt configuration 50/60Hz as required.
Click on the picture to be taken to the correct page.
COMBINATION BEADING EXPANDERS
COMBINATION BEADING TOOLS, 2.0", 2.1/2" AND 3.0"OD.
* Combination Beading Expander PDF
More and more companies are getting away from the the old way of beading boiler
tubes with pneumatic hammers. The old process involved rolling and flaring the
ends. Beading with a pneumatic hammer which has left many an old boilermaker
deaf for the rest of his life. then re-rolling the tube to tighten it up after
beading.
Using the Combination Beading Expander could not be more simple. From setting
the projection from the sheet according to the gauge (wall thickness) the
process is one easy operation. Insert the tool and roll and bead complete with
no going back to re-roll.
THEORY OF OPERATION
The combination beading and expanding tool simultaneously expands and beads the
tube end in a single operation. Operating as it does, the tool assures the
creations of a joint, which is both pressure tight and has a bead in intimate
contact with the tube sheet. The tool achieves this objective by the natural
feed force built in to the expander to force beading against the end of the tube
while expansion is taking place. The ability of the tool to satisfactorily
accomplish this depends upon the amount of tractive force available being of
sufficient magnitude to enable feeding forces to be developed which will enable
the beading roll to deform the end of the tube and press the bead tightly
against the sheet. The tractive force is made a maximum by utilizing five
expansion rolls in place of the three or four normally found in expanders of
this type and by the use of coolant, which has the quality of minimum lubricity.
If the beading roller expander is set so full expansion is accomplished before
the bead has been formed, it will not be possible to complete a proper bead
without further expansion of the tube. The tool operates such that, once the
beading roll has encountered the end of the tube, the entire inward force of the
tool is available to form the bead. However, this force is not always of
sufficient magnitude to perform the required operation. The force is at a
minimum initially while the expander is expanding the tube to a metal to metal
condition. At this point the tractive force increases sharply and builds to a
maximum as the expansion progress. When the stop nut on the mandrel engages the
thrust bearing on the cage housing preventing any of the mandrel. This force
then diminishes as continued rotation of the expander irons out the tube bead.
This is why it is necessary that the beading operation be completed before the
final expansion of the tube since it will require the maximum tractive force
available to perform the beading.
The tool operates such that, once the beading roll has encountered the end of
the tube, the entire inward force of the tool is available to form the bead.
However, this force is not always of sufficient magnitude to perform the
required operation. The force is at a minimum initially while the expander is
expanding the tube to a metal to metal condition. At this point the tractive
force increases sharply and builds to a maximum as the expansion progress. When
the stop nut on the mandrel engages the thrust bearing on the cage housing
preventing any of the mandrel. This force then diminishes as continued rotation
of the expander irons out the tube bead. Therefore, it is necessary that the
beading operation be completed before the final expansion of the tube since it
will require the maximum tractive force available to perform the beading.
Because of normal manufacturing practices, it would be possible to perform a
proper beading and expanding operation with the tool without necessary setting
it so that the beading roll was in contact with the end of the tube. How far
back would be determined by two factors, one would be the amount of clearance
between the tube sheet hole and the tube OD. The greater this clearance, the
further back the beading roll could be set since effective tractive force will
not be developed until the tube has been expanded to the metal to metal
condition. The second factor would be to set the tool with the beading close to
or in contact with the tube end. It must be emphasized that no expanding tool
can do a satisfactory job unless the following three items are complied with:
1. 1. Tool of the correct size
2. 2. Tube ends and tube sheet holes have been properly prepared and are clean.
3. 3. The tool is properly lubricated.
Compliance with these requirements is even more of a critical nature when using
the Combination Beading Expander.
As you can see from above all the rolls are consistent and uniform. These were
2.1/2" OD tubes and as you are rolling and beading at the same time you need a
rolling motor rated for at least 3.0"OD. On the beading tool the beading roller
is captured by a retainer plate which in some boilers foul the corresponding
tube bead. This can be rectified by chamfering the edge of this plate with no
detrimental effect on the operation of the tool.
PR68 SERIES - INTERNAL CUTTER
THE ULTIMATE HIGH QUALITY INTERNAL TUBE CUTTER
The PR68 Series is the best choice for cutting thick walled tube and pipe. The
standard reach is 4.0" and additional reaches are available in 4.0" increments
up to 16".
If a longer reach is required we can manufacture the unit to cut up to 6ft+ for
"down the hole" operations.
The internal tube cutter is driven via the square drive in a clockwise direction
using either electric, pneumatic or hydraulic driving units.
GO TO THE BUTTON BELOW FOR THE FULL PDF AND INSTRUCTIONS:
* PDF specifications
SPOTLIGHT ON - DYNAMIC DESCALER
THE ULTIMATE IN CHEMICAL CLEANING FOR MANY APPLICATIONS.
Dynamic Descaler made by Precision Dynamics’ produce a Descaling Products that
have the lowest corrosion rate of any descaler on the market today. They prevent
expensive repairs and extend the lifespan of your equipment. These descaling
products are affordable and help eliminate costly down time production and man
hours.
Dynamic Descaler has the lowest corrosive rate on the market. And it does not
pit, erode or have any other harmful effects on ; STEEL, IRON, COPPER, PLASTIC,
PVC, TITANIUM, other metals and materials. In addition it does not damage metals
or materials found in water-cooled systems or equipment. Dynamic Descaler is
used on Heat Exchangers, Condensers, Boiler, Furnaces, Cooling Tower Fills,
Piping, and other Water-Cooled Equipment. You can clean your equipment IN-SITU
(and sometimes without shutting down the machine).Dynamic Descaler is
revolutionary liquid descaler Simple and Effective Dynamic Descaler can dissolve
approximately1.5kg of calcium carbonate scale per gallon in concentrated form.
It does not need to be heated up during cleaning. The uniqueness of Dynamic
Descaler allows you to clean some equipment while still in operation, using a
minimum of your personnel.
CUSTOMER LIST
* British Royal Navy - United States Navy - Goodyear - Rubbermaid - Dow
Chemical and many more
The overall best choice for chemical cleaning.
DESCALING INSTRUCTIONS:
* Heat Exchangers
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* Boiler Descaling
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* Condensers/Chillers
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* March 8th 2018
LINKS TO COMPANY CATALOGUES:
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HEAT EXCHANGER TOOLING
Expanders for condensers, heat exchangers, air heaters, radiators, oil
coolers and any tubular vessel. The different series of expander will cover
from 1/4" up to 5.0" and with adjustable reach. So whatever your requirement
give us a call or an email and we will cover all your requirements at the
most reasonable of prices.
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BOILER TOOLING
Fire or water tube we can supply any configuration of boiler tube expanders.
Straight or flaring expanders we keep these standard 2.0", 2.1/2" and 3.0"
sizes in stock for when you need them like yesterday. Once we know what you
need we ship North America by DHL Express overnight straight to wherever you
need the tool.
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ROLLING CONTROLS.
Our electric rolling drives are the best available worldwide. Made in
Germany, these units are the most reliable and strongest in torque available.
Our Pneumatic reight angled drive will roll tubes up to 4.0" OD., and with
the right angle will get you into the tightest of fire boexes etc. The
powermaster hydraulic systems are the ideal hydraulic set up for workshop
products
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REMOVAL TOOLS.
The selection of removal tools will allow you to remove any size or type of
tube from a vessel. You have the option of fully automatic removal, semi auto
or manual, and all the rest of the tools help the process of removal much
easier and creates less fatigue on your workforce. Pulling tube lets face it
is not always easy, however if we can make it easier on our men "at the
coalface" the job is then half done.
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INSTALLATION TOOLS.
On the Installation aspect of the tubes, these tools prepare the tubes and
tube sheet for the insertion and rolling of the tubes. This can in the form
of grooving and reaming the tube sheet to end facing the tubes to a
consistent length. If you have to pass the tube through baffle plates then we
can supply tube guides to make this process much easier.
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HYDROSTATIC PUMPS.
Hydrostatic pumps are the correct way to test boilers and all types of
pressure vessels when a hydrostatic test is required. All our pumps are North
American made and we supply pumps with a rating up to 5000 psi. In addition
to hydrostatic pumps we can supply Shoring pumps, Manual hand operated pumps
and Fire Hose Testers for First Responders.
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PIPE BEVELLERS.
Tube/Pipe Bevelling Machines will external bevel, face and internal bevel
tube and pipe from 1/2" ID Locking range up to 24" ID. In addition to these
models we now offer external mount models which cover from 2.0" to 6.0"OD.
Flange and pipe facing is achieved with the FF-4000 which has a locking range
from 1.3/8" to 4.0" but with an application range of 1.3/8" to 14.0". So
whatever your requirement we have you covered.
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TUBE CLEANING.
Please call (613) 764-0572 and we will gladly answer your enquiry.
* May 15 2017
MAGNETIC DRILLS POWERED BY ELECTRIC, PNEUMATIC AND HYDRAULIC
Fast, accurate hole cutting on the job site or in the shop. Designed for
continuous operation these magnetic drills are ideal for drilling structural
steel and virtually any metal. We offer the most compact, powerful and
reliable series of portable magnetic drills for holes up to 5.1/8" diameter.
We have units specially designed for working in tight spaces. Pneumatic power
for hazardous environments and hydraulic power for subsea drilling in a
marine environment.
* Jan 16 2018
MESOTHELIOMA - SOMETHING WE SHOULD ALL BE CONCERNED ABOUT.
Asbestos the silent Killer. Be aware and educate yourself and those around
you.
For more information Please call (844) 832-3010
March 28 2019
Jan 9 2019
FIND US ON FACEBOOK.
Jan 10 2019
IPC CANADA LEADERS IN INTERNAL TUBE CUTTING
Specialists in Pipeline Riser Abandonments and Piling Removal.
* Sep 06 2018
INFOMINE - THE ONLY PLACE FOR MINING RESOURCES
For all your Mining Resourses
* May 13, 2019
RESIDENTIAL, COMMERCIAL AND INDUSTRIAL INSPECTION
Ontario based Inspection Agency for commercial- industrial and residential
needs.
* Home Page
* Condenser Expanders
* Expander Index
* AN Series
* 900 Series
* 1300 Series
* 800 Series
* 800-5 Series
* 1200 Series
* 1200-5 Series
* 8012 Series
* 8012-5 Series
* AL Series
* Expander Catalogue
* Lube Right
* Boiler Expanders
* Boiler Tube Expanders
* 114 Series
* A Series
* AF3 Series
* AB Series
* ABF3 Series
* P-1000 Series
* P-3000 Series
* Combination Beading Expander
* Sugar Mill Series
* Site for Boiler Tooling
* Lube Right
* Rolling Drive Motors
* Rolling Drives
* Electric Rolling Drives
* Electric Expansion Systems
* Pneumatic Rolling Drives
* Right Angled Rolling Drive
* Hydraulic Expansion Systems
* Hydraulic Thrust Systems
* Removal Tools
* Removal Tools
* Semi Auto Hydraulic Puller
* Continuous Hydraulic Puller
* Air/Hydraulic Stub Puller
* Auto Stub Puller
* Manual Puller
* Pneumatic Lever Type Cutter
* Internal Cutter - ATP
* Internal Cutter PR-68
* Internal Cutter - OTC
* Collapsing/wall reducing/knockout Tools
* Pine Jenny Spears
* Tube Plugs
* Bundle Extractor
* Installation Tools
* Installation Tooling
* Grooving ST Series
* Grooving NW Series
* Reamers - Sheet Hole
* End Facer - TEF Series
* End Facer - FB Series
* End Facer - FC Series
* Flaring Tools
* Insertion Guides
* Sheet Hole Brushes
* Vacuum Leak Detector Kit
* Tube Sheet joint test kit
* Bundle Inserter
* Hydrostatic Test Pumps
* Hand Operated Hydrostatic Pumps
* Electric Operated Hydrostatic Pumps
* Pneumatic Operated Hydrostatic Pumps
* Gas Engine Operated Hydrostatic Pumps
* Fire Hose Testing Pumps
* Pipe Bevelling
* Pipe Beveller 1625
* Auto Lock
* Auto Lock Lever Feed
* Pipe Beveller 3000
* Pipe Beveller 4000
* Pipe Beveller 4500
* Pipe Beveller 8000
* Pipe Beveller 12000
* Pipe Beveller 18000
* Pipe Beveller 24000
* Flange Facer 4000
* Cutting Machine SFP-26
* Accessories
* Tube Cleaning Equipment
* Tube Cleaning Equipment
* Electric Tube Cleaners
* Pneumatic Tube Cleaners
* Cleaning Accessories
* Sugar Mill Systems
* Mill Accessories
* Dynamic Descaler
* Spring Balancers
* SWF Series Tool Balancers
* SWA Spring Balancers
* SBH Heavy Duty Balancers
* Beam Trolleys
Tube ToolsHome PageTube ProductsCondenser ExpandersExpander IndexAN Series900
Series1300 Series800 Series800-5 Series1200 Series1200-5 Series8012 Series8012-5
SeriesAL SeriesExpander CatalogueLube RightBoiler ExpandersBoiler Tube
Expanders114 SeriesA SeriesAF3 SeriesAB SeriesABF3 SeriesP-1000 SeriesP-3000
SeriesCombination Beading ExpanderSugar Mill SeriesSite for Boiler ToolingLube
RightRolling Drive MotorsRolling DrivesElectric Rolling DrivesElectric Expansion
SystemsPneumatic Rolling DrivesRight Angled Rolling DriveHydraulic Expansion
SystemsHydraulic Thrust SystemsRemoval ToolsRemoval ToolsSemi Auto Hydraulic
PullerContinuous Hydraulic PullerAir/Hydraulic Stub PullerAuto Stub PullerManual
PullerPneumatic Lever Type CutterInternal Cutter - ATPInternal Cutter
PR-68Internal Cutter - OTCCollapsing/wall reducing/knockout ToolsPine Jenny
SpearsTube PlugsBundle ExtractorInstallation ToolsInstallation ToolingGrooving
ST SeriesGrooving NW SeriesReamers - Sheet HoleEnd Facer - TEF SeriesEnd Facer -
FB SeriesEnd Facer - FC SeriesFlaring ToolsInsertion GuidesSheet Hole
BrushesVacuum Leak Detector KitTube Sheet joint test kitBundle
InserterHydrostatic Test PumpsHand Operated Hydrostatic PumpsElectric Operated
Hydrostatic PumpsPneumatic Operated Hydrostatic PumpsGas Engine Operated
Hydrostatic PumpsFire Hose Testing PumpsPipe BevellingPipe Beveller 1625Auto
LockAuto Lock Lever FeedPipe Beveller 3000Pipe Beveller 4000Pipe Beveller
4500Pipe Beveller 8000Pipe Beveller 12000Pipe Beveller 18000Pipe Beveller
24000Flange Facer 4000Cutting Machine SFP-26AccessoriesTube Cleaning
EquipmentTube Cleaning EquipmentElectric Tube CleanersPneumatic Tube
CleanersCleaning AccessoriesSugar Mill SystemsMill AccessoriesDynamic
DescalerSpring BalancersSWF Series Tool BalancersSWA Spring BalancersSBH Heavy
Duty BalancersBeam Trolleyspdfs and ProceduresIndustry LinksCall Tube Tools