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OUR INDUSTRIES


PAPER MILLS

Fouling and scaling occurs in paper mills at various stages and equipment
throughout the production process. While fouling in paper mills may not involve
the same scale-forming minerals or scaling mechanisms seen in other industries,
the accumulation of fibers, fillers, coatings, and contaminants can still lead
to fouling-related challenges. Regular cleaning, maintenance, and appropriate
filtration systems are crucial for managing fouling in paper mills to maintain
operational efficiency and ensure product quality.

Heat Exchangers

Paper mills use heat exchangers for processes such as heating, drying, and
cooling. Fouling can occur on the heat exchange surfaces due to the accumulation
of fibers, fillers, coating additives, and other suspended solids present in the
process water. Scaling can also occur when dissolved minerals, such as calcium
carbonate or calcium sulfate, precipitate and deposit on the heat exchange
surfaces. Fouling and scaling in heat exchangers reduce heat transfer
efficiency, increase energy consumption, and require regular additional cleaning
and maintenance.

Piping and Equipment

Fouling and scaling can occur in pipes, valves, and process equipment throughout
the mill. Deposits of fibers, coatings, fillers, and other contaminants can
accumulate over time, leading to flow restrictions, pressure drops, and reduced
equipment performance. Scaling can occur when suspended minerals in the process
water or steam deposit on the surfaces, leading to reduced flow capacity and
potential equipment damage.

Screens and Filters

Paper mills use screens and filters to remove impurities and contaminants from
the process water and pulp slurry. Fouling can occur on these screens due to the
accumulation of fibers, fillers, and other suspended solids, affecting their
efficiency and requiring periodic cleaning. Scaling can also occur when minerals
in the water or pulp deposit on the screens, reducing the effectiveness of
filtration.

Boilers and Steam Systems

Scaling can be a significant issue in boilers and steam systems. When water is
heated to produce steam, minerals present in the water can precipitate and form
scale on heat transfer surfaces, such as boiler tubes and heat exchangers.
Scaling reduces heat transfer efficiency, increases energy consumption, and can
lead to equipment failures if not properly addressed through chemical treatment
or descaling procedures.

Coating and Drying Equipment

Fouling and scaling can occur in coating and drying equipment due to the
deposition of coating additives, fibers, fillers, and other contaminants. These
deposits can affect the quality of the coated paper, reduce equipment
performance, and require cleaning and maintenance to prevent buildup.


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HOW AGITATE PROTECTS THE PAPER INDUSTRY

Agitate is utilised in the paper industry to prevent fouling on various
equipment involved in the papermaking process, such as pipes, screens, and
rollers. Fouling problems in paper mill equipment can occur due to the
accumulation of unwanted deposits, such as organic matter, biofilms, mineral
scales, or pitch on the surfaces of the equipment. These deposits can affect the
efficiency and performance of the equipment, leading to reduced productivity and
increased maintenance requirements. Agitate improves the equipment performance
and uptime, enhanced dispersion and mixing, is non-intrusive and helps with
energy efficiency.

How Agitate Works



APPLICATIONS USED WITHIN THIS SECTOR


HEAT EXCHANGERS & PLATE COOLERS


BOILERS & STEAM SYSTEMS


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LET AGITATE PROTECT YOUR ASSETS FROM FOULING AND SCALING TODAY.

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