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 * Home
 * How It Works
 * DataSheets
 * Contact Us

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 * How It Works
 * DataSheets
 * Contact Us

VITON® FREEFLOW™ Z TECHNOLOGY


SMOOTH YOUR PLASTIC EXTRUSION PROCESS AND INCREASE YOUR PRODUCTION OUTPUT


NEXT-GENERATION PLASTIC PROCESS AID DELIVERS HIGHER YIELDS AND REDUCES DOWNTIME,
CREATING HIGHER PROFIT MARGINS FOR FILM MANUFACTURERS.

How it Works
Contact Us




UPGRADE YOUR FLUOROPOLYMER PROCESS AID TO IMPROVE PRODUCTIVITY AND QUALITY


VITON® FREEFLOW™ Z IS THE ANSWER FOR MANUFACTURERS WHO ARE UNAWARE OF THE
BENEFITS OF USING NEXT-GENERATION PPAS TO OVERCOME EXTRUSION PROCESS
DIFFICULTIES.



VITON FREEFLOW Z200 SERIES PRODUCTS ENABLE YOU TO PUSH THE MANUFACTURING
ENVELOPE TO HIGHER TEMPERATURES TO MAXIMIZE YOUR OUTPUT.

Z200/210 offers more consistent performance over a broader range of processing
conditions while minimizing discoloration caused by thermal breakdown. These
products also reduce olfactory effects during processing and in final products.
All this is achieved at lower concentrations than older PPA technology.

The U.S. patented technology raises the bar for processing performance levels
and will change your expectations for polymer process aids.




DOWNLOAD VITON® FREEFLOW™ Z TECHNOLOGY™ DATA SHEET

Download Datasheet


PLASTIC PROCESS AID TARGETS PITFALLS IN THE EXTRUSION PROCESS

Viton FreeFlow transforms film production by targeting common pitfalls in the
extrusion manufacturing process: throughput, downtime, and scrap.

SMOOTHS PROCESS THROUGHPUT

A slippery coating reduces friction by coating the inside of the die with a
microscopically thin, non-stick film. Reduced friction at the resin/die
interface and allows the extrusion to flow freely and more rapidly through the
die opening eliminating shark skin and enabling higher rates.

REDUCES DIE BUILD-UP & DOWNTIME

Cleaning die build-up is a major source of downtime during the film production
process. Viton FreeFlow’s non-stick properties prevent the accumulation of resin
particles at the die exit, reducing the major cause of die build-up.

ENHANCES PRODUCT CHANGE OVER

With the PPA added to the resin melt stream, the slippery coating on the die
surface allows for faster transition between products. This results in reduced
scrap generation during changeover and reduced need for purge compounds.


SEE THE RESULTS FOR YOURSELF


ELIMINATES MELT FRACTURE IN BLOWN FILM


REDUCES DIE BUILD-UP

Blown Film With Melt Fracture Without Viton® FreeFlow™ Process Aid



Blown Film With Viton® FreeFlow™ Process Aid

Extrusion Process Die Build-Up Without Viton® FreeFlow™ Process Aid



Smooth Extrusion Process With Viton® FreeFlow™ Process Aid


ADDING LESS THAN ONE PART PER THOUSAND OF VITON® FREEFLOW™ ELIMINATES MELT
FRACTURE IN BLOWN FILMS AND REDUCES DIE BUILDUP IN EXTRUSIONS


PRODUCT RESEARCH BACKS EXTRUSION MANUFACTURING RESULTS

Viton FreeFlow has been put to the test against other leading polymer processing
aid brands.
Research conducted by Chemours and other industry leaders has shown significant
results in proving Viton FreeFlow’s performance as a PPA.


HIGHER MELT STRENGTH & FASTER COOLING

VITON® FREEFLOW™ Z TECHNOLOGY™ PRODUCTS RESIST AGGRESSIVE ADDITIVES LIKE
ANTIBLOCK BETTER THAN CONVENTIONAL PROCESS AIDS

In research conducted by DuPont, PE resins containing Viton® FreeFlow™ were
processed with a 25ºC lower melt temperature while using the same die pressure.
This translates into higher melt strength and faster cooling for better gauge
control, greater output, and lower haze.


BETTER QUALITY PRODUCT APPEARANCE & STRENGTH

VITON® FREEFLOW™ Z TECHNOLOGY™ CAN IMPROVE FILM PROPERTIES

Other research has shown significant improvements in product appearance
(smoother, higher-gloss finish) and mechanical strength (tear, dart impact)
derived from the use of Viton® FreeFlow™.


EXCELLENT MANUFACTURING PERFORMANCE FROM FORMULATION TO FINISHED PRODUCT

The processing advantages of Viton® FreeFlow™ at every step in the value chain
makes your choice of PPAs an easy one. From extrusion pelletizing of resins and
masterbatches to the extrusion of finished products, Viton® FreeFlow™ delivers
superior results.

 * Reduced Die Buildup
 * Eliminates Melt Fracture
 * Reduce Olfactory effects
 * Resistant to discoloration
 * Improved bubble stability
 * Reduced need for blending


VITON® FREEFLOW™ Z TECHNOLOGY PRODUCES BETTER PRODUCTS

Faster production rates

Better yields

Improve film quality

Lower cost


HIGH-QUALITY RESULTS FOR BLOWN FILM EXTRUSION, EXTRUDED SHAPES, FIBERS &
MONOFILAMENTS


HIGHER YIELDS & PROFITABILITY POSSIBLE ACROSS THE INDUSTRY

BLOWN FILM

 * Prevents “sharkskin” melt fracture
 * Smoother, clearer film
 * High-gloss finish

EXTRUDED SHAPES

 * Keeps die face clean by reducing die build-up
 * Reduces product scrap caused by die lines
 * Lengthens intervals between downtime & maintenance

FIBERS & MONOFILAMENTS

 * Reduces strand breakage caused by die build-up
 * Improved throughput
 * Faster winding speeds



DOWNLOAD


BOTTOM LINE PERFORMANCE ENHANCEMENT WITH PLASTIC PROCESS AIDS

Download Now


VITON VS PRODUCT A


VITON™ FREEFLOW™ Z TECHNOLOGY™

Z200 (fluoroelastomer plus PCL) at 400 ppm (vs. 800 ppm)

--------------------------------------------------------------------------------



--------------------------------------------------------------------------------

Viton FreeFlow and Z Technology are trademarks or registered trademarks of The
Chemours Company, LLC. All rights reserved.


PRODUCT A

Convention Fluoroelastomer Plus Glycol 800 ppm

--------------------------------------------------------------------------------



--------------------------------------------------------------------------------

All films made from 1 MI butane resin containing 500 ppm antiblock and 1200 ppm
slip and were extruded at 400 sec-1 (8 lb/in/hr: 03″ die gap)


ONE TECHNOLOGY, TWO PRODUCT FAMILIES


VITON® FREEFLOW™ Z100 FAMILY

The Viton FreeFlow Z100 family is designed with a conventional interfacial
agent, polyethylene glycol (PEG), at lower levels than other fluoroelastomer
PPAs. This technology offers improved performance.

 * delivers the ultimate process aid performance when a conventional interfacial
   agent is required


VITON® FREEFLOW™ Z200 FAMILY

The Viton FreeFlow Z200 family is designed with a unique interfacial agent,
polycaprolactone (PCL), that offers superior performance characteristics. This
innovative technology offers best-in-class performance with the following
benefits:

 * reduces potential olfactory effects in the final product
 * reduces screw slippage in extruders
 * leading to more uniform dosing and higher production rates
 * more thermally and oxidatively
 * stable than PEG products, allowing processing at higher temperatures
 * reduces the potential for negative interactions with other film additives
   such as antiblock, HALs fillers and antioxidants
 * delivers the ultimate process aid performance and value in most cases


TECHNICAL RESOURCES

 * Safety Data Sheets
 * Technical Data Sheets
 * Brochures

 * Material Safety Data Sheet Viton FreeFlow 10 Version 2.2 – 2010
 * Material Safety Data Sheet Viton FreeFlow FF10-25PL
 * Material Safety Data Sheet Viton FreeFlow GB Version 5.0 – 2017
 * Material Safety Data Sheet Viton FreeFlow Z100 Series – 2016
 * Safety Data Sheet Viton FreeFlow  SC-PW, Version 4.0 – 2017
 * Safety Data Sheet Viton FreeFlow Z200 Series – 2017
 * Safety Data Sheet Viton FreeFlow RC Version 4.0 – 2017

 * Viton FreeFlow 10 Technical Information
 * Viton FreeFlow 40 Technical Information 
 * Viton FreeFlow GB Technical Information 
 * Viton FreeFlow RC Technical Information
 * Viton FreeFlow Z100 and Z110 Technical Information 
 * Viton FreeFlow Z200 and Z210 Technical Information
 * A Guide for Concentrate Preparation and Handling Viton FreeFlow Polymer
   Processing Additives
 * How to Measure Processing Additive Concentration

 

 * * Viton FreeFlow Brochure



 


STRENGTHEN YOUR BOTTOM LINE WITH VITON® FREEFLOW™ Z TECHNOLOGY™


CONTACT TOMARK INDUSTRIES FOR PRICING & PRODUCT DETAILS

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Email Address

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ABOUT TOMARK INDUSTRIES

Tomark is the authorized distributor for Viton® FreeFlow™ fluoroelastomer
process aids from Chemours for North America. Tomark leverages its strong
technical background to distribute specialty products, working closely with
masterbatch makers, compounders and resin manufacturers to successfully
implement productivity improvements using our products.

In 2012 Tomark Industries Inc, formed a joint venture with Worthen Industries,
Inc called Tomark-Worthen, LLC. The JV sells insulation for photovoltaic panels
and specialty films for the sample bag and aerospace markets. More information
on these products can be found at Tomark-Worthen.com.

Tomark Industries, Inc.

64 Watkin Ave
Chadds Ford, PA 19317

Call us at 888.891.5554

Copyright © 2016 - 2023 Tomark Industries, Inc. | Viton™ FreeFlow™ is a
trademark of Chemours™