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Innovations


MUSHROOMS ARE THE DARLING OF SUSTAINABILITY


Pearl oyster mushrooms.


FAST-GROWING AND BIODEGRADABLE, MUSHROOMS AND MYCELIUM FORTIFY A SURPRISING
NUMBER OF ITEMS FROM PACKAGING TO NON-ALCOHOLIC SPIRITS

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Photography by Tanya Navasiolava

Text by Laura Reiley

By Laura Reiley and 
Tanya Navasiolava
Oct. 1, 2024 at 6:30 a.m.

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We are of two minds about mushrooms. As part of the fungi kingdom, they may be
the death of us (see HBO’s “The Last of Us”). Or, just maybe, a big handful of
the 5 million or more species will be our salvation — cure us of depression and
anxiety, reduce our inflammation or curb our addiction to more carbon-intensive
foods.

Fungo-philes seem to be winning the debate, however, in part due to
awe-inspiring documentaries like “Fantastic Fungi” that showcase the mycelial
network, a vast underground connective tissue of fungal strands that link plants
and trees in a mutually beneficial ecosystem, and because the number of ways to
use mushrooms — the fruiting body above the ground and the mycelium below — has
exploded.

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New technology is driving part of this boom. Companies such as Ecovative have
pioneered growing mycelium for use in food, leather-like textiles and packaging
materials, while MycoWorks transforms humble ingredients like sawdust, bran,
water and mycelium into leather, cotton and silk. Scientific researchers are
pioneering new ways for fungi to better manage environmental problems such as
transforming food waste into novel edible materials, eliminating toxins like
heavy metals at contamination sites, devouring plastic pollution, or improving
soil as an impressive organic fertilizer.

Not unlike the renewed fervor about the mind-expanding potential of
psychedelics, some entrepreneurial success has come from thinking way outside
the box, sometimes literally. Loop, a Dutch company, sells coffins made of
mushroom and hemp fibers that decompose in weeks, the mushroom drawing
sustenance from the human remains. And other human waste is getting a fresh look
— Pact Outdoors offers bathroom kits for backpackers that include mycelium
tablets that break down poop quickly, killing bacteria that can disturb
ecosystems.

Molly Nash Rouzie looks for lichen and bryophytes with a small magnifying lens
at the Green-Wood Cemetery in Brooklyn.
Artist Jemila MacEwan used a reishi mushroom in her performance exhibition
titled “Dead Gods.” Foragers visit Upstate New York to look for mushrooms. This
is an Amanita rubescens mushroom, more commonly known as the Blusher. Whether it
is edible has been the subject of debate.

Some of the “shroom boom” may be aided by consumer and hobbyist excitement, says
Sigrid Jakob, president of the New York Mycological Society. “It’s a cultural
phenomenon that started around 2020. The pandemic was a big part, when people
went out into nature because it was one of the only safe spaces,” Jakob says.

“People are looking for models for better ways of living, and suddenly fungi are
the good guys,” Jakob says, noting that the therapeutic benefits of fungi, the
growing array of “myco-materials” and uses for bioremediation may have been
buoyed by what she describes as “a secular religion” anchored by that metaphor
of mycelium’s role in a vast nutrient and communication network. “The membership
of our club is a good barometer. A few years ago, it hovered around 400 members.
Now it’s more like 1,000.”


These pearl oyster mushrooms grew within 72 hours. (Tanya Navasiolava for The
Washington Post)

The increase in cultivation, manufacturing, transportation and consumption of
fungi in all these new forms is not without risks. Already, researchers and
citizen-scientists have seen an alarming rise in invasive species such as the
discovery of nonnative golden oyster mushrooms, probably from commercial or
hobbyist production, in at least a dozen states in the Midwest and Northeast.
The risk is that they change ecosystems or outcompete indigenous fungi or
plants.

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“There is such a thing as an endemic fungus, a place a fungus grows and where it
doesn’t. So, moving it should be done thoughtfully,” said Anne Pringle, a
professor of botany at University of Wisconsin-Madison. “In practice, we’re only
about conserving plants and animals. We don’t have that sense of the
biodiversity of fungi. But we’re starting to have that conversation.”

Phil Ross and Sophia Wang, founders of MycoWorks, see the increasing demand for
biomaterials as the beginning of a fourth Industrial Revolution: the
intersection of biology and technology. At the annual Biofabricate summit, which
draws together consumer brands, start-ups and investors eager to contribute to
the growing world of biomaterials, mycelium takes center stage in products from
cosmetics to textiles. Industry experts project a global mycelium market at $5.8
billion by the end of this decade.

A slab of dehydrated AirMycelium will become MycoFlex foam used in items such as
clothing, footwear, and accessories. Forager leather, a vegan leather made from
mycelium, comes in a variety of colors and textures.


A GROWING INDUSTRY



Golden enoki mushrooms grow inside a greenhouse at LifeCap Farms in Jersey City,
N.J.

For more than a century, most of the mushrooms in the United States were grown
in Kennett Square, a little borough in Chester County, Pa., where two Quaker
farmers in 1885 began cultivating mushrooms from spores they brought back from
Europe. Today, the global mushroom market is estimated to be worth $56 billion,
with a projected surge to $136 billion by 2032.

Pennsylvania is still where the majority of grocery store button, portobello and
cremini mushrooms come from, but the epicenters of new fungi tech, as with much
of the rest of modern food tech — plant-based and cultivated meats, indoor
vertical farming, precision fermentation and the like — have taken hold in
Silicon Valley and in repurposed spaces in New York and other urban centers.

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Growers who sell directly to consumers, grocers or at farmers markets often aim
to minimize the distance between farm and table. For Baris Sonmez, the solution
was a warehouse in Jersey City, N.J. where he established LifeCap Farms.

“I read Rachel Carson’s ‘Silent Spring,’ and I saw a TED talk by Paul Stamets
about how fungi can save the world. So, I jumped into it in 2016. I had a
one-car garage that I converted to a farm,” Sonmez said.

The growing process begins when an employee cuts a slit in a colonized bag of
mycelium. Many varieties of mushrooms grow during the winter season. On the
middle shelf, from left, are Lion’s mane, pink oyster, combo tooth lions mane,
and blue oyster.
Baris Sonmez, seated, created a vegetable garden on Lifecap's rooftop to
demonstrate the lifecycle of the mushroom and how the mycelium blocks can be
upcycled.

These days Sonmez has 6,000 square feet of space with the capacity to grow 4,000
pounds of mushrooms per month. He produces 15 different varieties that change
seasonally — pink, golden and phoenix oyster mushrooms in the summer; king
oyster, maitakes and chestnuts in the winter. He seeds mycelium bags with
spores, and once harvested, offers the medium free to the community as
fertilizer.

The growth in high-tech mushroom farming has had some bobbles, as have many of
the new experiments in controlled-environment agriculture. Smallhold, a
high-profile Brooklyn-based specialty mushroom company with indoor vertical
farms in New York, Los Angeles and Austin, filed for bankruptcy earlier this
year, following the demise of the long-standing Colorado Mushroom Farm a year
earlier.

Still, there has been a steady increase in demand for more, and more kinds of
mushrooms to satisfy the fresh food market and as an ingredient in the deluge of
meat alternatives. In surveys, consumers prioritize taste over all else when
choosing alternative proteins and have expressed tepid enthusiasm for those made
of soy or pea protein. Mushrooms, naturally rich in glutamates, have a more
palatable meat-like umami flavor.

Chef and caterer Phoebe Tran of Bé Bếp kitchen in New York created vegan pork
spring rolls from wood ear and maitake mushrooms.


MANUFACTURING MYCELIUM



Employees monitor the mycelium farm shelves in a vertical farm at Ecovative.

Eben Bayer, chief executive of Ecovative, knew two decades ago that mycelium was
the answer: He just wasn’t quite sure to which question.

“It was a wonderful way to develop technology,” Bayer said, auditioning mycelium
as a material for surfboards, insulation and structural materials as the company
grew to a materials fabricator with over $1 trillion in annual expected sales.

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At the farm’s headquarters in Green Island, N.Y., they grow mycelium in
89-foot-long and 5-foot-wide sheets of fibers layered in tall, vertical racks,
destined for one of three distinct uses: It is turned into leather and textiles
for apparel, made into foamlike packaging material and transformed into food for
humans.

Once the mycelium is mature, it is cut into manageable blocks and sent to
various production facilities on the premises.
A piece of freshly grown mycelium.

Forager, a division of Ecovative, produces the textiles, much of it at a partner
farm in the Netherlands for Ecco Leather. The company has fashion and footwear
brands working on prototypes poised to launch, and featured products this fall
in Patrick McDowell’s runway show.

The packaging arm of the company has had high-profile partnerships. One of them
— Renais, the luxury gin label founded by siblings Emma and Alex Watson last
year — entered the U.S. market this summer packaged in 100 percent
mycelium-based compostable materials made by Ecovative.

Bayer cautions that mycelium is “not a silver bullet for packaging, because
packaging requires 1,001 things in your tool kit,” but it is a promising option
for companies and consumers who aim to phase out plastic use. “Plastic has a
massive cleanup cost that no one bears,” he said.

Grace Knight mixes hemp, mycelium and flour used to make packaging. Sustainable
packaging made with Forager foam is ready to be shipped.
Makers of Renais Gin insist on sustainable packaging in the United States and in
Europe.

Food, however, may be the market where Ecovative has found its sweet spot.
MyBacon, a premium-priced product sold at Whole Foods, Mom’s Organic markets and
more than 400 independent retailers, is outselling many of its plant-based meat
competitors. Bayer thinks this is due, in part, to positioning.

“The original thought for plant-based meat was low cost and high volume — hot
dogs, chicken nuggets — companies made great promises,” said Bayer. “But it
wasn’t healthier, and we have to deliver something that is delightful to
consumers. People care most about whether it’s yummy.”

An employee at MyForest Foods places a block of mycelium into a machine that
cuts it into strips for the product, MyBacon.
A chef in the MyBacon kitchen cooks a few slices.

MycoWorks is one of the other big mycelium biofiber companies that is chasing
alternatives, especially among luxury brands. The company has partnered with
luxury furniture brand Ligne Roset to incorporate a proprietary material called
Reishi (at a price tag of roughly $25 per square foot) made of mycelium which
has a structure similar to the triple helix found in collagen, rendering it
malleable and versatile. They have worked with Hermès on a custom fabric called
Sylvania, and with General Motors they are co-creating interior fabrics for a
new Cadillac concept car called Sollei.

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Using a reusable and stackable tray-based system, they grow mycelium sheets
batch by batch under controlled and engineered conditions in a new alternative
leather facility in Union, S.C. A life cycle assessment last year found the
company’s products had one of the lowest carbon footprints among luxury
materials. And while price parity is still a way off, according to Ross and
Wang, as more people and designers seek out textiles that aren’t reliant on the
petrochemical industry, increased scale will bring prices down.


MUSHROOMS IN THE MARKETPLACE



Brands such as Ecco and Patrick McDowell sell handbags created with vegan
leather made from mycelium.

The specialty mushroom and mycelium markets are still in their infancy but the
allures are myriad: Fast-growing, they can be produced at scale without a large
agricultural land footprint, they are biodegradable and compostable, and they
are nutritious.

All this promise has led to some irrational exuberance. Companies like Bolt
Threads launched mycelium fabric Mylo with great fanfare, only to halt
production when funding ran out. Materials and ingredients created with new
technologies are frequently more expensive to manufacture, a cost that must be
passed onto customers until there are enough to help companies achieve economies
of scale.

Little Saints Spirit is a nonalcoholic drink made with mushrooms. Immorel tea
made with mushrooms is meant to help bring the body back into balance.

Then there’s messaging: Whether in the beverage aisle, the fitting room or
online, new brands have just a moment to convey how their product is different
from others. Whether foams, textiles, leather or food, the more disruptive and
innovative the product is, the more incumbent upon the company the explanation
to prove its authenticity. In the past, there has been room for hyperbole
without a lot of checks and balances: The Food and Drug Administration does not
have the authority to approve dietary supplements before they are marketed, and
companies don’t have to provide the FDA with the evidence to substantiate safety
before or after marketing products (although they must use ingredients that are
“generally regarded as safe”).

The Pact bathroom kit includes pellets made from mycelium that help decompose
feces in outdoor latrines. A bar of chocolate made with mushrooms — marketed as
a functional food — purports to support sexual wellness by helping to balance
hormones.

As mushrooms and mycelium products displace or outcompete traditional materials
and products, there will be pushback. In the way the plastics, oil and forestry
industries worked to criminalize hemp in 1937 because it was feared as a
competing construction material, the meat industry has launched a significant
campaign to discredit the health and sustainability advantages of plant- and
mushroom-based meat alternatives.

Time, as the vast network of mushrooms that has persevered for millennia has
proven, will tell.

A lampshade made of mycelium and designed by Kim Kedem of Mixing Bowl Studio is
displayed at the annual For the Love of Fungi: Mushroom & Arts Festival in
Olivebridge, N.Y., in July.

ABOUT THIS STORY

Based in Brooklyn, Tanya Navasiolava studied at the Belarusian State
Technological University in Minsk before moving to the U.S. She started her
career as a graphic designer and recently finished her graduate degree at the
International Center of Photography.

Laura Reiley is a former reporter for The Washington Post who covered the
business of food. She has authored four books, has cooked professionally and is
a graduate of the California Culinary Academy. She is a three-time James Beard
finalist and in 2017 was a Pulitzer finalist.

Editing by Bronwen Latimer. Copy editing by Kathleen Silvassy. Design and
development by Audrey Valbuena. Design editing by Betty Chavarria. Project
development by Evan Bretos and Hope Corrigan. Project editing by Marian
Chia-Ming Liu.

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