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Combining Vibration and Oil Analysis: A Force Multiplier for Eliminating
Unplanned Downtime


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A Guide to Predictive Maintenance


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Achieving a proactive maintenance culture and increasing plant reliability.

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Combining Vibration and Oil Analysis: A Force Multiplier for Eliminating
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A Guide to Predictive Maintenance


Case Study

Achieving a proactive maintenance culture and increasing plant reliability.

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Combining Vibration and Oil Analysis: A Force Multiplier for Eliminating
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A Guide to Predictive Maintenance


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A Guide to Predictive Maintenance


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proactive maintenance.



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TELL US ABOUT YOUR ORGANIZATION

Job TitleMaintenance EngineerMaintenance ManagerReliability EngineerReliability
ManagerOtherIndustryAerospaceAuto, Transportation & ComponentsBuilding
MaterialsChemicalsConsumer GoodsElectronics & ComputersFabricated Metal &
HardwareFood & BeverageFurnitureGovernmentIndustrialMining & MineralsOffice &
EducationOil & EnergyOtherPackaging & Forest ProductsPharma, Medical Supplies &
BiotechPlastic & CompositesPrinting ServicesProcess MetalsSteel &
AluminumTextile & ApparelWater / Wastewater
I'm interested in:
Vibration: ContinuousVibration: Route-BasedOil Analysis
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IMPROVE YOUR FORESTRY OPERATIONS WITH PREDICTIVE MAINTENANCE

Reduce Costs and Improve Efficiency with Our Advanced Condition Monitoring
Solution for the Forestry Industry

Request a demo



IMPROVE YOUR FORESTRY OPERATIONS WITH PREDICTIVE MAINTENANCE

Reduce Costs and Improve Efficiency with Our Advanced Condition Monitoring
Solution for the Forestry Industry

Request a Demo














IMPROVE YOUR FORESTRY OPERATIONS WITH PREDICTIVE MAINTENANCE

Reduce Costs and Improve Efficiency with Our Advanced Condition Monitoring
Solution for the Forestry Industry

Request a demo




MAXIMIZE THE BENEFITS OF PRESCRIPTIVE MAINTENANCE FOR FOREST PRODUCTS
MANUFACTURING

In the forestry industry, maintenance and reliability teams face numerous
challenges, including managing heavy machinery in harsh outdoor environments,
ensuring operational continuity, and minimizing costly downtime. Critical
rotating equipment such as harvesters, pumps, dryers, and conveyors are
essential for efficient wood processing but are prone to wear and tear, leading
to potential failures and operational disruptions.

‍

AssetWatch offers a premier end-to-end remote condition monitoring solution
specifically designed to address these challenges. By providing real-time data
and predictive insights, AssetWatch enables proactive maintenance, ensuring that
equipment operates at optimal performance levels. This not only prevents
unexpected failures but also extends the lifespan of machinery, reduces
maintenance costs, and minimizes downtime.

‍

With AssetWatch, your maintenance team gains a reliable partner dedicated to
enhancing operational efficiency, ensuring safety, and maintaining productivity
in the demanding landscape of the forestry manufacturing industry.


YOU HAVE NOTHING TO LOSE BUT DOWNTIME.

Our vision is to build the leading proactive maintenance platform for industrial
organizations around the world.



Manufacturing Challenges

AssetWatch Solutions

Corrosive & Hazardous Materials

Optimize Assets with Risk Prioritization and Insights

Complex Processes

Streamlined, Repeatable Processes
Safety Risks

Early Detection of Issues to Reduce Safety Hazards
Heat & Pressure Extremes

Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies

Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Hygiene and Sanitation

Optimize Assets with Risk Prioritization and Insights

Regulatory Compliance

Streamlined, Repeatable Processes
Perishable Products

Early Detection of Issues to Keep Assets Running
Frequent Changeovers

Insightful Data Interpretation & Holistic Asset Health View
Safety Risks

Improve Safety and ESG Outcomes
Cost Pressures
Proven Value with 8x ROI Avg in First Month
Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Remote and Harsh Environments

Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense

Weather Conditions & Seasonal Variations

Prescriptive Insights to Optimize Assets and Keep Them Running
High Wear and Tear

Insightful Data Interpretation & Holistic Asset Health View
Environmental Impact

Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks

Early Detection of Issues to Reduce Safety Hazards

Cost Pressures

Proven Value with 8x ROI Avg in First Month
Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Harsh Operating Environments

Insightful Data Interpretation & Holistic Asset Health View

Aging Infrastructure

Prescriptive Insights to Optimize Assets and Keep Them Running
Regulatory and Safety Compliance

Early Detection of Issues to Reduce Safety Hazards
Environmental Impact

Improve ESG Outcomes with Emissions and Energy Savings
Remote Locations

Turnkey Service: Fast Deployment, No IT, WiFi, or Capital Expense
High Capital Costs
Proven Value with 8x ROI Avg in First Month
Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Dust, Debris & Moisture Control

Optimize Assets with Risk Prioritization and Insights

High Precision

Streamlined, Repeatable Processes
Frequent Changeovers

Early Detection of Issues to Prevent Unplanned Downtime

High Wear & Tear

Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies

Prevent Cascading Failures with Prescriptive Insights
Energy Consumption

Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Material Contamination

Optimize Assets with Risk Prioritization and Insights

High Precision

Streamlined, Repeatable Processes
Safety Risks

Early Detection of Issues to Reduce Safety Hazards
High Wear & Tear

Insightful Data Interpretation & Holistic Asset Health View
Unplanned Downtime & Production Loss

Continuous Monitoring to Maximize Uptime

Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Corrosion and Extreme Temperatures

Optimize Assets with Risk Prioritization and Insights

High Precision

Streamlined, Repeatable Processes
Process Interdependencies

Prevent Cascading Failures with Prescriptive Insights
Heat & Pressure Extremes

Insightful Data Interpretation & Holistic Asset Health View
Energy Consumption

Improve ESG Outcomes with Emissions and Energy Savings
Safety Risks
Early Detection of Issues to Reduce Safety Hazards
Request a Demo

Manufacturing Challenges

AssetWatch Solutions

Contamination Control

Optimize Assets with Risk Prioritization and Insights

Regulatory Compliance & Quality Standards

Streamlined, Repeatable Processes
Safety Risks

Early Detection of Issues to Reduce Safety Hazards
Frequent Changeovers

Insightful Data Interpretation & Holistic Asset Health View
Continuous Operation

Continuous Monitoring to Prevent Unplanned Downtime

High Maintenance & Repair Costs

Proven Value with 8x ROI Avg in First Month
Request Demo

Manufacturing Challenges

AssetWatch Solutions

High Corrosion & Wear

Optimize Assets with Risk Prioritization and Insights

Continuous Operation

Continuous Monitoring to Prevent Unplanned Downtime
Safety Risks

Early Detection of Issues to Reduce Safety Hazards
Aging Infrastructure

Insightful Data Interpretation & Holistic Asset Health View
Process Interdependencies

Prevent Cascading Failures with Prescriptive Insights
Environmental Regulations
Improve ESG Outcomes with Emissions and Energy Savings
Request a Demo


OUR GROWTH CONTINUES AS WE PARTNER WITH MORE CUSTOMERS TO ELIMINATE UNPLANNED
DOWNTIME IN THE FORESTRY INDUSTRY.

Our commitment to advancing forestry products production through digital
innovation and predictive maintenance is demonstrated by the significant
improvements our clients experience.

ROI
6
x

Manufacturers in the forestry industry on average see 6x ROI by partnering with
AssetWatch.

Cost Savings
$8M
+

AssetWatch proactively monitors your forestry manufacturing equipment to save
you money.

Facility Count
35
+

AssetWatch prevents downtime across many forest product manufacturing
facilities.


TOP 5 FAULTS DETECTED

In the forestry industry, early detection of faults enables proactive effort to
address issues in the least expensive way, eliminating unplanned downtime and
reducing costs.

Rolling Element Bearing
Imbalance
Misalignment
Structural Looseness
Rotating Looseness


EXPLORE OUR CUTTING-EDGE FORESTRY PRESCRIPTIVE MAINTENANCE SOFTWARE SOLUTIONS




YOU HAVE NOTHING TO LOSE BUT DOWNTIME.

Our vision is to build the leading proactive maintenance platform for industrial
organizations around the world.



Enhance Production Efficiency: Boost your wood production processes with
immediate access to data on equipment performance and capacity planning. Our
bespoke software solution enables you to effortlessly manage your forestry
industry assets, ensuring they are utilized to their fullest potential. This
precise control over your operations is crucial for progress, leading to better
resource management and increased production rates.

Reduce Production Costs: Significantly decrease cycle times and increase
material output with our intuitive reporting and analytics tools, designed
specifically for forestry production condition monitoring. These tools employ
advanced predictive maintenance strategies to make your operations more
efficient. By adopting preventative maintenance, you protect your assets from
unexpected failures and costly repairs, ensuring a more efficient and
cost-effective production process.

Maximize Equipment Efficiency: Improve your wood production equipment setups and
transitions with digital solutions tailored for operators to more effectively
meet their goals. These applications enhance overall operational productivity in
manufacturing, making it easier to monitor progress and swiftly adjust
strategies. This approach not only optimizes your investment in forestry
technology but also ensures maximum resource utilization, leading to a more
profitable and eco-friendly operation.



Meet the CME Leadership Team



REAL PEOPLE PROVIDING REAL MAINTENANCE SOLUTIONS

Power your success with insights and recommendations from one of our many
dedicated CAT III/IV certified vibration analysts.


Jaidev Krishnan
VP of Condition Monitoring
CAT III Vibration
MLA - 1
Roy Giorgio
Lubrication Program Manager
MLT 1
MLA II
CLS
OMA
Erich Fassbinder
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
Chris Becker
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
Rob Coleman
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound
David Murphy
Condition Monitoring Engineer Manager
CAT III Vibration
Level II Thermography
MLA 1
Level 1 Ultrasound


WE KEEP YOUR ASSETS RUNNING

Our continuous condition monitoring solution and industry knowledge ensure
uninterrupted forest product manufacturing for these assets and many more.

Blowers
Centrifugal Pumps
Conveyors
Dryers
Dust Collectors
Fans
Grinders
Hammer Mills
Kilns
Mixers
Planers



SEE ASSETWATCH IN ACTION

Minimal Effort, Maximum Savings.

Condition monitoring detected vibrations in an agitator, enabling early
replacement of the taper lock and bearings to prevent failure.

$
150,000
Savings

Vero sensors and AssetWatch certified CME detected electrical issues, allowing
for preemptive motor replacement.

$
250,000
Savings

AI detected excessive fan looseness, prompting the replacement of worn
components and preventing further damage.

$
58,000
Savings


TRANSFORM YOUR FORESTRY PRODUCTION PROCESSES TODAY

Dive into the next generation of wood manufacturing with our state-of-the-art
predictive maintenance software. Custom-built to boost efficiency, cut costs,
and increase productivity, our solution is your gateway to achieving operational
excellence.

Harness the power of predictive maintenance and real-time data analysis.
Transform your forestry  production into a model of efficiency and
profitability.


INCREASED EQUIPMENT RELIABILITY

With predictive maintenance and constant monitoring, ensure your forestry
production assets continually operate optimally, significantly reducing the risk
of unexpected downtime.


COST SAVINGS

Our software streamlines maintenance schedules and enhances process
efficiencies, effectively reducing operational expenses and improving your
bottom line.


SUPERIOR PRODUCTION EFFICIENCY

Leverage data analytics and optimized operations to attain unprecedented levels
of production efficiency, setting new standards in forestry manufacturing
prowess.


BOOK A DEMO

RoleMaintenance EngineerMaintenance ManagerReliability EngineerReliability
ManagerOtherIndustryAerospaceAuto, Transportation & ComponentsBuilding
MaterialsChemicalsConsumer GoodsElectronics & ComputersFabricated Metal &
HardwareFood & BeverageFurnitureGovernmentIndustrialMining & MineralsOffice &
EducationOil & EnergyOtherPackaging & Forest ProductsPharma, Medical Supplies &
BiotechPlastic & CompositesPrinting ServicesProcess MetalsSteel &
AluminumTextile & ApparelWater / Wastewater
I'm interested in:
Oil AnalysisVibration: ContinuousVibration: Route-Based

Thank you! Your submission has been received!
Oops! Something went wrong while submitting the form.


CASE STUDIES

These teams are rockstars in their organizations and we celebrate their work.

Cement Manufacturer



$1.1M+

Six-Month Customer Savings

Customer-provided estimate of cost savings after first six months of service at
initial facility


Cement Manufacturer


18%

Decrease in Machine-Related Downtime

Reducing machine failures and increasing profitability through proactive
maintenance


Worthington Delta
Pharmaceutical & Healthcare
Water & Wastewater
Forestry
Chemicals
Pulp, Paper & Packaging
Food & Beverage
Plastics
Metals & Processing
Mining & Materials
Rolling Mill Gearbox
Reciprocating Compressor
Extruder Gearbox
Flexo Folder Gluer
Off Gas Fan
Motor
Aerators
Compressors
Corrugators
Bucket Elevators
Acid Pumps
Winders & Rewinders
Hammer Mills
Planers
Centrifugal Pumps
Blowers
Dryers
Circulation Fans
Cone Crusher
Mixers
Fans
Pumps
Pulpers
Rolls
Vacuum Pumps
Grinders
Air Compressors
Combustion Fans
Crushers
Reactors
Screw Pumps
Dust Collectors
Transfer Screws
Drag Chains
Kilns
Separators
Circulation Pumps
Hydraulic Pumps
Conveyors
Presses
Agitators
Extruders
Centrifuges
Mills
Shakers
Classifiers
Oil
Other
Oil Analysis
Vibration - Route-Based
Vibration - Continuous
Plant-Wide
Enterprise-Wide

The future of proactive maintenance. Unleash the power of asset monitoring and
prevent downtime.

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