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FREE 3D PALLET CALCULATOR AND CONFIGURATOR

Wondering how many boxes or bags can fit on a pallet?

Premier Tech’s free 3D pallet calculator allows you to quickly and easily
configure optimal stacking loads and patterns that take into account your exact
specifications.

Go to calculator
How it works


Unit information
Pallet data
Layer configuration
Layer alignment
Results


UNIT INFORMATION

Begin by entering the width, length, height, and weight of each unit below.


UNIT PACKAGING

Box
Bag


UNIT DIMENSIONS

Width

mminch
Length

mminch
Height

mminch


UNIT WEIGHT

kglbs
Previous Step
Next Step



EXPLORE OUR PALLETIZING SOLUTIONS

Boost the efficiency of your
packaging line

See our palletizers


LEARN HOW TO OPTIMIZE YOUR PALLETS

Discover the four golden rules of
pallet optimization

Read the article




HOW DOES IT WORK?

Enter in information related to your unit and pallet size, and desired
configuration. Our pallet builder will generate a 3D visual rendering of your
full pallet load and provide a comprehensive list of helpful measurements and
specifications.


STEP 1 – UNIT INFORMATION

Type in the width, length, height and weight of your units, whether boxes or
bags.


STEP 2 – PALLET DATA

Select your preferred pallet size from the predefined list. Create a custom
dimension if your pallet size is not listed, or if pallet height is different
than the default of 6 in or 152 mm.

Here are the most common pallet sizes:

Standard pallet48” x 40”
 * Most standard pallet type across North America
 * Safe working load up to 4,600 kg

Euro pallet1200 mm x 800 mm
 * Standard across European countries
 * Safe working load up to 1,500 kg

Industry pallet1200 mm x 1000 mmCommonly used in Europe for larger loadsHalf
pallet
 * 40” x 24” (North America)
 * 800 mm x 600 mm (Europe)

Used for smaller loads that won’t fill a full pallet but still need to be
shipped


STEP 3 – LAYER CONFIGURATION

Here, you have the option to let the calculator determine the optimal number of
units per layer or to specify your desired quantity.

Then, select the appropriate layer configuration for your project from a range
of options, as well as choosing whether the units will be aligned with the
pallet or overhang.


STEP 4 – LAYER ALIGNMENT

Specify your total load height (number of layers). Then select the desired layer
alignment to improve the stability of your pallet load.

Alignment can be:

 * H-mirrored: units are mirrored horizontally along the center of the pallet
 * V-mirrored: units are mirrored vertically along the center of the pallet
 * Rotated: units are rotated, typically by 90 or 180 degrees
 * Parallel: units are aligned in the same direction on the pallet, either
   horizontally or vertically


STEP 5 – RESULTS

At this final step, you receive a full list of specifications for your pallet
including:

 * Total dimensions
 * Total weight
 * Total height
 * Units per layer
 * Total number of units
 * Surface usage

These numbers are also downloadable into a file for future reference.




FAQ

Here are some answers to commonly asked questions about pallet loads.

CAN UNITS HANG OVER ON A PALLET?

The short answer is yes, but the amount of overhang will depend on the specific
pallet and unit dimensions.

Generally, it is recommended to limit overhang to no more than 6” on each side
of the pallet to ensure stability during transport and handling. Our pallet
calculator allows for a safe amount of overhang if you choose that option.

HOW HIGH SHOULD UNITS BE STACKED ON A PALLET?

The height to which bags or boxes can be stacked depends on various factors,
such as the weight, size, and shape of the units you are stacking and the type
of pallet being used.

In general, the height and weight of a stacked pallet should not exceed the
maximum load capacity of the pallet, and this is usually specified by the pallet
manufacturer.

HOW DO YOU KEEP UNITS SECURE ON A PALLET?

There are several methods that can be used to secure your pallet loads,
depending on the type of unit you’re palletizing and the intended mode of
transportation. These can include straps, shrink wrapping, stretch wrapping and
stretch hooding.

WHAT ARE SOME OTHER IMPORTANT THINGS TO KNOW ABOUT PALLETIZING?

Powerful and versatile, palletizers have become an essential tool for
manufacturing businesses around the world.

Check out the brief introduction and overview of the most frequently asked
questions about palletizing on the web.




STREAMLINE YOUR WORKFLOW WITH AN AUTOMATIC PALLETIZER

Boost the efficiency of your packaging line with a robotic or conventional
palletizer. Ensure your goods arrive safe and secure with optimized, stable,
consistent pallets.

Explore palletizers




English


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