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MENU
 * Home
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 * 
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 * 

 * Home
 * Products
   * High performance heatsinks
     * Epoxid bonding fin
     * Embedded Heatpipes
     * Swaged Heatsinks
     * Friction Stir Welding
     * Liquid cooling plates
     * Skived Fin Heatsinks
   * Industry Heatsinks
     * Extruded Heatsinks
     * Cold Forged Heatsinks
     * Soldered Heatsinks
     * Heatsinks with Heatpipes
     * Crimped Heatsink
     * Skived Heatsink
     * Die Casting Heatsinks
     * Vapour Chamber Heatsinks
   * LED Heatsinks
     * Customized Heatsinks
       * Extruded Heatsinks
       * Cold Forged Heatsinks
       * Soldered Heatsinks
       * Heatsinks with Heatpipes
       * Crimped Heatsink
       * Skived Heatsink
       * Die Casting Heatsinks
       * Surface finishing
     * Pre-mounted assemblies
   * Embedded - Heatsinks
   * CPU Cooler
     * AMD Cooler
       * Super Silent SI
       * Super Silent SI 3
       * EKL 22216
     * INTEL® Cooler
       * LGA 1700
         * EKL 22200
         * EKL 22201
         * EKL 22212
         * EKL 22204
         * EKL 22207
         * EKL 22205
         * EKL 22208
         * EKL 22206
         * EKL 22202
         * EKL 22216
         * EKL 22215
       * LGA 1200/115X/775
         * EKL 21905
         * EKL 21908
         * EKL 21909
         * EKL 21916
         * EKL 21527
         * EKL 21922
         * EKL 21923
         * EKL 21924
         * EKL 21926
         * EKL 21935
         * EKL 21943
         * EKL 21960
         * EKL 22216
   * E-Mobility
   * Fans & accessories
   * Thermal Simulations
   * 
 * Company
   * About EKL AG
   * Quality Management
   * Distributors
   * Terms & Conditions & Certificates
 * Why EKL?
 * Catalogues
 * Contact





SIMULATE INSTEAD OF TRIAL AND ERROR


Constantly growing requirements and increasingly complex applications make
well-considered preparation indispensable - especially in terms of optimising
performance and costs in an ever more rapidly changing market.

By integrating thermal simulation into system development at an early stage,
thermal problems can be identified and solved at an early stage. In addition, it
is the most efficient way to visualise temperature developments and flow
conditions. Ignoring thermal management may lead to the failure of a project in
the worst case.

To help our customers reach their goals faster, we have greatly expanded our
development department and further optimised our processes. We work with the
simulation software FloEFD™ from the manufacturer Mentor Graphics, which is
based on CFD methods. In combination with the latest hardware, we have high
computing power to keep simulation times short.


 


BENEFIT FROM OUR EXPERIENCE

 

         

You have already designed a cooling solution and would like us to evaluate it
professionally?

 

 

 You have a product that has reached its thermal and/or price limits and would
like to optimise it?

   

 

You are starting a new development and would like to have an optimised cooling
solution developed at an early stage?

           


OUR RANGE OF SERVICES

 

Analysis and evaluation
Thermal simulation and evaluation of the current state (3D model available)
 
 
Optimisation through choice of material/fan

Thermal/price optimisation through material/fan selection
 
 
Optimisation through choice of manufacturing technology

Thermal/price optimisation through manufacturing technology
 
 
Optimisation through design changes

Thermal/price optimisation through changes to the design
 
 
Individual cooling solution

Construction and thermal design of your customised cooling solution (new design)


 


 


OPTIMISING YOUR COOLING SOLUTION

 

Suitable if you... 

...  want to determine the performance of your existing cooling solution
 
...  want to optimise the costs of your existing cooling solution
 
... want to find out how to increase the performance of your existing cooling
solution
   (by modifying the material or changing the fan type)
 

Example:

 
 
Simulation of aluminium heatsink
 
 
Simulation of copper heatsink

Note: The heat sink has a fan blowing through it, which is not shown in the
simulation.

 

Analysis:



 

Your advantages:  

  Detection and elimination of thermal problems

  Possibility to vary materials / fans

  Cost-optimised cooling solution

 

 


PERFOMANCE IMPROVEMENT FOR YOUR COOLING SOLUTION

 

Suitable if you... 

 
... want to analyse the performance of your existing or designed cooling
solutions
 
...  want to optimise the costs of your existing or designed cooling solution
 
... want to find out how to improve the performance of your existing or designed
cooling solution

   (by changing the manufacturing technology, the material, the fan selection,
etc.)

 
...  want to make design changes to optimise the price / performance of your
cooling solution
 

Example:

 
 
Simulation of die-cast heat sink
 
 
 
 
Simulation of extruded heat sink
 
 



 



 
Simulation soldered heat sink
 
 
Simulation of crimped heat sink

 Note: The die-cast heat sink was the customer's initial product. The aim was to
improve the cooling performance without a severe weight increase.

 

Analysis: 



 

Your advantages:  

  Detection and elimination of thermal problems

  Performance and/or cost optimisation of your cooling solution without major
development effort

  Detection of HotSpots in your system

  Identification of potential for improvements in the system design

  (e.g. size reduction at the same performance, arragement of components, size
and number of ventilation slots in the housing)

 

 


NEW DEVELOPMENT OF YOUR COOLING SOLUTION

 

Suitable if you... 

 

... are starting a new project and want to include the design of the cooling
solution in the early development phase
 
... want to check and optimise the costs and performance of a planned cooling
solution for your new development
 
... need several cooling solutions for different performance classes for your
new development
 

Example:

 
 
Simulation model 1*
 
 
 
 
Simulation model 2*
 
 



 

 

 
Simulation model 3*
 
 
 

Note: The customer had no cooling solution for his application yet. All models
were designed by our engineering team.

*Simulation model 1:

- Large heat sink with long fins

- One fan on the heatsink and an additional fan on the housing 

-  5 x 6 mm heatpipes (long heatpipes - decrease in performance)

*Simulation model 2:

- Shorter heat sink (less pressure loss)

- The additional fan was now mounted on the heat sink

- 5 x 6 mm heatpipes (shorter heatpipes - less decrease in performance)

*Simulation model 3:

- Shorter heat sink (less pressure loss)

- The additional fan was now mounted on the heat sink

- 2 x 6 mm heatpipes

- 3 x 8 mm heatpipes

 

Analysis:



 

Your advantages: 

  Avoidance of thermal problems at an early stage

  Significant time savings in development / less development loops

  Predictable development costs

  A shorter prototype phase

  Performance and cost-optimised cooling solution

  Detection of hotspots at an early stage

  Identification of further improvement potential during system design

    (e.g. size reduction wit the same or higher performance, arrangement of
components, size and number of ventilation slots in the housing) 







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time. By subscribing you will receive information about our company and our
range of products/services. To register you must provide an e-mail address. The
legal basis for the processing is Art. 6 para 1 sentence 1 lit. a DSGVO. Consent
can be revoked at any time either by clicking on the unsubscribe link in the
newsletter or by sending an email to info@ekl-ag.de. Please also note our data
protection information in accordance to Art. 13 DSGVO.

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