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CapabilitiesLaser Tube Cutting Services


LASER TUBE CUTTING SERVICES

XOMETRY PROVIDES TUBE LASER CUTTING FOR METAL AND NON-METAL TUBE AND PIPE OF
VARIOUS GEOMETRIES.

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covered by US Pat. Nos. 11,086,292 and 11,347,201. Other patents pending.

Laser Tube Cutting Overview

Tube Cutter Types

Wall Thickness

Structural Shapes / Profiles

Tolerances

Materials

Advantages & Disadvantages

Why Xometry



Laser tube cutting is the process by which tube stock material is selectively
cut to form various shapes, holes, designs, and/or channels using a controllable
precision laser. The stock material (tube/pipe) is held in a controllable lathe,
where the tube will rotate in line with the design specifications as the laser
makes cuts. Laser tube cutting can create through-holes of any shape as small as
the wall thickness of the material, and is also often used to cut channels that
allow for easy bending and welding of the tube for angled tubing. 


Xometry offers an extensive range of laser tube cutting services on both metal
and non-metal materials (plastics, specialty materials, etc.). Laser types
utilized include fiber laser or CO2 lasers depending upon the material and
application, allowing for very tight tolerances (plus or minus 0.005” or less)
and the ability to cut through wall thicknesses up to 3/16 “. Using Xometry’s
online quote engine, it is simple to start a quote for your next laser tube
cutting project.


Our project managers and experts personally review and manually quote each laser
tube cutting project to ensure we meet your unique needs while providing a fast
and easy manufacturing experience. 




TYPES OF LASER TUBE CUTTERS

The main types of laser tube cutting machines vary based on application and
laser type. Combination tube/flat sheet laser cutters are one of the most common
machines used for laser tube cutting, but are generally used for smaller jobs
and are multipurpose machines (i.e. they can also cut flat sheet parts).
Self-contained laser tube cutters are dedicated tube cutting systems that are
only specified for tube cutting applications, where they can work with nearly
any tube shape (round, rectangular, octagonal, etc.) in long stock lengths (3+
feet or more).

Laser tube cutters can use fiber lasers or CO2 lasers based on the needs of a
project. Fiber lasers are compatible with a variety of materials and are
generally considered the most versatile laser type, while C02 lasers are
designed to be an upgrade from plasma cutters, and are best for niche materials
such as titanium due to their enhanced gas coverage over fiber lasers. Both
laser types offer comparable power levels. In either case, both cutting
processes are well suited for metal fabrication and can eliminate the need for
secondary operations. 

Lasers are specified based on their wattage, where a higher wattage offers
deeper and more sustained cuts. Laser tube cutters are also specified based on
the size of material they can handle (max sheet/tube size, max material weight),
the assist gas required (nitrogen, CO2, etc,) the motor electrical requirements
(3-phase VAC, etc.), repeatability, and other model-specific criteria. Some
laser tube cutters come with built-in conveyors or stock handling machinery
which automatically feeds the tube into the cutting portion of the system,
providing semi-to-fully automated operation. 




WALL THICKNESS

Generally speaking, all laser tube cutting services with Xometry can achieve
standard cuts up to 3/16”; however, deeper cuts up to ⅝” can be achieved using a
WAC (water-assisted cutting) system alongside the laser tube cutter. Kerf sizes
vary based on the specific material, laser type, laser power, and operation
parameters, but are overall much thinner than traditional cutting methods,
reducing material waste.

For laser tube cutters that offer cut head angles (i.e., 5-axis laser tube
cutters), note that angled cuts will change the effective wall thickness of the
tube, so it is important to choose a tubing thickness that will not exceed
maximum wall thickness when angled. 

See the quick list of wall thickness parameters below for laser tube cutting
services: 

 * Standard machines can cut to 3/16”
 * WAC systems can achieve up to ⅝” in depth
 * Angled cuts will influence wall thickness 




STRUCTURAL SHAPES / PROFILES

It is essential to note the difference between pipe and tubing when discussing
structural shapes; pipe is measured in schedule (i.e., ½’ schedule 80 pipe,
useful in standardized applications) while tube is measured by its wall
thickness (i.e., outer diameter + inner diameter). In either case, laser tube
cutting systems typically have settings for both measurement standards and offer
custom setups for unique or non-standard structural shapes. 


Xometry can provide laser pipe cutting on tube and pipe profiles including:

 * Rectangular tube
 * Round tube
 * Square tube
 * Square tube with a radius corner


READY TO START YOUR LASER TUBE CUTTING QUOTE?

Get Started Here




TOLERANCES

Xometry's tube laser services can hold tight tolerances: from a quadrant of a
tube (known as a facet) to feature, tube laser cutting can achieve tolerances of
±0.005”. This ±0.005” value also holds for feature-to-feature cuts. Hole or slot
diameter tolerances can be held tighter at ±0.003”. Minimum feature size depends
on material and material thickness, but generally, the minimum feature size will
be no larger than the wall thickness (i.e., a through-hole can have a diameter
no smaller than the wall thickness). 

Below are the nominal tolerances achievable by Xometry’s manufacturing partners
when performing tube laser cutting, summarized in table form:

Summary of Tube Laser Cutting Nominal Tolerances

ParameterTolerance
Parameter

Facet-to-feature

Tolerance

±0.005”

Parameter

Feature-to-feature

Tolerance

±0.003”

Parameter

Hole/Slot diameter

Tolerance

±0.003”

Parameter

Minimum feature size

Tolerance

No smaller than wall thickness





MATERIALS

Xometry's laser tube cutting services are compatible with a range of pipe and
tube material options, including:

Metals:

 * Aluminum
 * Brass 
 * Copper 
 * Steel
 * Stainless Steel
 * Titanium

Plastics:

 * UHMW 
 * ABS
 * Acrylic, Extruded PMMA, Clear
 * Acrylic, Cast, Clear
 * PC
 * Polyoxymethylene POM

NOTE: Xometry ensures complete safety for operators and users in our
manufacturing processes and, therefore, will not laser cut plastics that can
off-gas toxic fumes or catch fire when heated. This includes materials such as
acetal, PVC, fiberglass, polystyrene, polypropylene foam, etc. Should you have a
need to cut materials such as these, please contact us so that we can review
your requirements and provide you with a recommended manufacturing process that
can be used to safely fabricate your part from these materials. 

See the table below for a list of the profiles and alloys that are available for
laser tube cutting. Our instant quote engine will allow you to select specific
sizes and specifications for your chosen material.


LASER TUBE CUTTING MATERIAL OPTIONS

Profile and Material Options for Laser Pipe and Tube Cutting Services

MaterialRound TubePipeRectangular TubeSquare Tube
Material

Aluminum

Round Tube
 * 6061
 * 6063
 * 2024

Pipe
 * 6061
 * 6063
 * 6101

Rectangular Tube
 * 6061
 * 6063

Square Tube
 * 6061 **
 * 6063 **

Material

Steel

Round Tube
 * A4130

Pipe
 * Mild Steel A500

Rectangular Tube
 * Mild Steel A500
 * Mild Steel A513

Square Tube
 * Mild Steel A500
 * Mild Steel A513

Material

Stainless Steel

Round Tube
 * SS 304
 * SS 316

Pipe
 * SS 304
 * SS 316

Rectangular Tube
 * SS 304
 * SS 316

Square Tube
 * SS 304
 * SS 316

Material

Brass

Round Tube
 * General Purpose Brass Tubing*

Pipe
 * Brass 230

Rectangular Tube
 * Brass 272
 * Brass 385

Square Tube
 * Brass 272
 * Brass 385

Material

Copper

Round Tube
 * Copper 101
 * Copper 122

Pipe

Rectangular Tube

Square Tube

Material

Titanium

Round Tube
 * Titanium Grade 2

Pipe

Rectangular Tube

Square Tube

Material

Plastics

Round Tube
 * Clear Extruded Acrylic
 * Clear Cast Acrylic

Pipe

Rectangular Tube

Square Tube


* General purpose round tubing may include any of the following brass alloys:
260,270,272,330.
** Rounded corner tube variant also available.
For special alloys or custom materials, contact us directly for personalized
assistance and selection recommendations.




ADVANTAGES AND DISADVANTAGES

Here are the advantages of the laser tube cutting process:

 * Semi-to-fully automated process with high throughput
 * Low/no material wastage 
 * Offers highly complex, clean, and repeatable cuts
 * Works with nearly every metal and a variety of non-metallic materials 
 * Most/nearly all tube stock accepted

The disadvantages or limitations of laser tube cutting include the following:

 * Cannot be used with flammable or fuming materials (acetal, PVC, etc.)
 * High power consumption
 * Laser operation is delicate and requires the use of trained operators
 * The process is generally reserved for thin (less than ½-1” thick) materials. 




WHY CHOOSE XOMETRY FOR TUBE LASER CUTTING?


EASY TO USE

Connect directly to hundreds of tube laser cutting suppliers through our
easy-to-use platform.


VETTED NETWORK

We are ISO 9001:2015, ISO 13485, and AS9100D certified. Only the top shops that
apply to become network suppliers make it through our qualification process.


EXPERT HELP

Our team of Application Engineers and Process Specialists are available to
support you and provide answers to all of your fabrication and manufacturability
questions.


READY TO GET STARTED WITH YOUR LASER TUBE CUTTING QUOTE?

Start Your Quote


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