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If you have found having this site back online useful and would care to make a
contribution to the new host for server costs and maintenance and future
upgrades via PayPal please click the "Donate" button. Above all, enjoy having
the site back!

People Who Have Helped: Ed Holly, Gabe de Soto, Twisted Tress, James Forrest,
Horace Noel, Keith Miller, Robert Myers, Richard Schmutzler, Garry Webster, Mark
Maxfield, Kevin Knipping, Donald Storey, Alexandr Orisyuk, Peter Woodfield,
Bradford Mitsch, and Michael McKay.








Please Read All Instructions Thoroughly Before Attempting Any Of These Projects.
Some Are Extremely Simple, Others Will Take Considerable Mechanical Or
Electrical Knowledge. Some You Might Want To Print And Take To Your Trusted
Wrench. Please Keep In Mind Many Of These Tips And Projects Have Been
Contributed To This Site By Others. The Author Has Not Necessarily Done Every
Mod Or Added Every Component Mentioned. Know The Project Before You Start

Thank You


 


Mods In This Area Are Almost All Screw On or Bolt On Items
Please Read Instructions All The Way Through Before Beginning a Project

Quick & Easy Seat Release For Vulcan 1500 (Michel Mass)  Quick Releases for Your
Seat & (Nomad) Bags & Windshield ( Gadget ) Angle Your Nomad Windshield & Reduce
or Eliminate Buffeting (Vernon Appenzeller)  Balancing Those Air Shocks The Easy
Way (Gadget) No (or low) Cost Rumble For Your Nomad Exhaust (Vernon
Appenzeller)  Handlebar Accessory Mount ( Gadget )  Accessory Switch Options (
Gadget )  Kickstand Brace For The Earthquake Or Just Accident Prone ( Les Covey
)  Extra Storage Space If You Have a Trunk or Windshield? ( Gadget )  Passenger
Footpeg Extension For 800/1500/1600 Vulcan Classic (Gadget)  Drink Holder (Jax &
Ron Haidenger) Bedroll Carrier ( Sunny Bob ) Make Yourself Comfortable With
Highway Pegs (Gadget) Highway Pegs on the Cheap (Zboy900)  Highway Peg Anti
Swivel (Bob (Sunny) Cooper & Gadget) Get a Grip! Swap Your Stockers For
Aftermarket Grips Give Your Wrist a Break. Get a Throttle Lock (Gadget)  Pull
Those Bars Back With Risers (now with brake line instructions too) Personalize
Your 1500 Nomad and Classic By Changing The Nameplate (Various) Lay Down License
Plate (By El Sid ) Floorboard Space Maker..Handy After an Air Cleaner Mod (
Johnny Vulcan )  Add a K & N Air Filter (Gadget) Give Your Right Foot Some
Space. Extend The Brake Pedal (Gadget) It's About "TIME"!! Clocks You Can
Actually See While Riding (Gadget) Let Them Know You're There! Horn Replacement
Tips For Your Vulcan (Various) Change The (look of) Your Nomad or Classic FI
Seat! (Harry Brown) Classic Gap? "After" The Rectifier Relo (see below) or GB
Removal A Storage Idea (Bill Heuermann & Greg Shaffer) Helmet Lock Relocation
For Your Nomad.. No More Stooping! (Gadget) Stop The Windshield Buffet With
Lowers (and we're not talking Margarita's here)  Make Your Own Tank Bag...It's
soooooo Easy! (Terry Guolee ) Chrome Inner Engine Cover..A simple bolt on
(Gadget) Top Rails For Nomad Bags, A "How To" (Regor) Memphis Shades Shield &
Jardine Light Bar--The Impossible Mod?  ( Mark Knight )  Dress Up Your Shift
Pegs With Aftermarket Parts (Gadget) Add a Shelf To Your Nomad Bags ( Gadget ) 
A Saddle Bag option for short trips on your Classic or MS (Ken Sanchez) Remove
Your Nomad Windshield (almost) Instantly (Randy Bennett) Tie Downs (bungee
connection) From Pop Tops? ( Gadget )  Key Mods, Carry Your Bike's Theme In Your
Pocket or Hide It In Plain Sight ( Wes Head/Jax )  Muffler Alternatives For Your
Nomad ( El Sid )  Add a Crankcase Breather  (Gadget)  Hide Your Frame Bolts (
Norman Dank ) Making Sparks, Just a Fun Thing ( Gadget ) 







These Tips Tend To Be More Involved But None Require Exotic Tools
In Some Instances a Basic Knowledge of Electricity will be helpful
Please Read Instructions All The Way Through Before Beginning a Project

Auxiliary Fuse Box...The Right Way To Add Electrical Accessories (Scott Hanks &
Gadget)  Add a Goldwing Windshield Vent and Keep Your Cool! ( Leo Jansen)  Less
Tilt For Your VN1600 With A Kickstand Transplant (Jim Kelley & Rich Lockyer) 
Shock Pressure Gauge..The Always On Instant Readout ( Bob (Sunny) Cooper)  After
The Progressive Shock Install, Create a Smoooth Ride ( Mr. Detail )  Fast Idle
(choke) Knob Relocation ( Ray Haefy)  Passenger Floorboard Options For 1600
Nomad ( Brian Kirkham, David Parsons, Bob Nafzinger )  Air Horn
Installation...You Can Definitely Hear Me Now ( Gadget )  Reed Valve Disabling
Instructions..Stop The Pop (Gadget) Coaster Installation (a step beyond
disabling instructions above) ( Gadget ) Get a Grip Accessory Connector ( Gadget
)  The Anti Ping, a 25 cent fix for pre-ignition ( Various ) Ignition Switch
Relocation..The No Cost Way (Norman Armstrong)  Another Ignition Switch
Relocation Using a Horn Cover ( Gadget )  4.2 Gallon Tank Switch Relocation The
Low Bucks Way ( Ray Castleberry )  Gut Your Goat Bladder (Ny2az & Hoss) Muffle
Your Vance & Hines Baggers (Gadget & Wompus)  Relocate Your Rectifier For A
Clean Cool Look! (Multiple Contributors)  Modify That F&S Backrest To Work With
Mustang Seat (Roctane & Ny2az w/Gadget) Air Cleaner Bolt & Oil Fill Cap Mod
(Gadget) V-Cover..A Left Side Engine Cover That Won't Break The Bank ( Troop ) 
Tubeless Wire Wheels ( Gene Berrier )  Install "Progressive" Fork Springs On
Your Carbed Vulcan (by Rudi Kiefer) Install (the impossible?) "Progressive" Fork
Springs On Your FI Vulcan (Al deCoudres ) More Power For Your Carbed Vulcan With
a "Coyote Kit" (by Coyote) More Power For Your Carbed or Injected Vulcan With a
"Caddmann Kit" (by CaddmannQ)  Home Made Open Air Intake For $20?  Yep.  (Thomas
J. Daluisio)  Install an Aftermarket Air Cleaner (Fred Macary & Gadget)  Stealth
Air Cleaner, Part Thunder Part Kawasaki ( Gadget )  Idle Solenoid Muffler 
(Bruce Anderson)  Gut Your Vulcan 1500 (and 1600 Nomad) Mufflers  ( Steelman ) 
(now with pictures) Gut Your Vulcan 1600 Classic Mufflers  (Gordon "Gypsy"
Wallgorski)  (now with diagrams) Techlusion TFI Installation..Don't Run Lean,
Run Mean!  ( Gadget )  Accessory Power! Add a Cigarette Lighter Socket (Regor)
Auxiliary Gas Tank Solution.. (Denny Potoczky) Tachometer Installation (Gadget) 
Wind Deflectors For Your Hands..Make Them Yourself ( Scott Harns )  You CAN have
an accurate digital speedometer ( Gadget )  Dress Up Your Nomad's Front Wheel
(even though Kawasaki says you can't) ( CaddmannQ)  Gauges For Your
Vulcan--Volts--Oil Pressure--Water Temperature  ( Gadget  )  Garage Door Opener
Button You Can Reach! ( Gadget ) 







A Working Knowledge of 12 Volt Electrical Systems Will Be Helpful
A Multimeter or 12 Volt Test Light Is Pretty Much Mandatory
Please Read Instructions All The Way Through Before Beginning a Project

Wiring Driving Lights or, Doing the Circuit!! (Gadget) Get Your Headlight
Working In An Emergency With The Hunt Shunt (Jim Hunt)  Headlight Modulators, A
Terrific Safety Device (Gadget )  Add 4 Way Flashers For Safety! (Jon "Chaps"
Miller, Gadget & Ray Haefy)  Light It Up!! Light The Rear Of Your Nomad With An
LED Strip (Gadget) Convert Your Rear Turn Signals Into combination signals/brake
lights/running lights (Gadget) Show It Off! Engine Lights (Gadget) No Drill No
Fuss Spotlight Mount For 1500's and maybe others  ( Jim MacKenzie )  Nad Owners
Don't Need Stinkin' Lightbars! (By Kirk Dockery) Light Bar Free Spotlight Mount
For Classics (TallAnnie) Another Nomad Light Bar Solution (Al Nestor)  Nomad
1600 Lightbar For Under $100--Way Under !  ( John Herring )  Light Bar Lens Swap
From Incandescent To Halogen (Gadget) Almost Invisible Driving Lights For The
Vulcan Classic (by Greg "Undertaker" Harris VROC#6362) Upgrade Your Headlight
Bulb to 100 watts on high beam (Gadget) Add a Brighter Brake Light With Two
Bucks & a Twist (Gadget) Bolt On a Fender Light (Harry Brown) Bag Lights For
Nomad And Other Hard Bagger Bikes (  John Herring )   Replace Your H4 With a
High Intensity Discharge Bulb ( Douglas (Tiny) Richards ) 








Hard Bag Chaps, Make Em' Yourself ( Mark "Dutch" Haaland )  Saddlebag Brackets
The Easy (and inexpensive) Way ( Fast20 )  Soft Bags For Your Nomad ( Jim Hunt )
Unlock Your Nomad Bags And Leave Them That Way ( Gadget ) Nomad Saddlebag
Strips, Replace Them The Inexpensive Way (Chris Throgmartin)  Detail Your Errant
Wiring (John Arsenault)  Make Your Own Backrest (Michel Mass)   Paint Your Tail
Light Black ( Gadget )  F&S Passenger Backrest Mod (Terry (Red Tube) Stage,
Dennis (Rainman) Haugen, Wired George, Dan Champagne) Add Some Sparkle To Your
Fenders & Any Seamed Tank   (Gadget & John Arsenault)  Customize Your Bike With
Marbleized Paint (Prezzzz) Paint Your Side Covers (Gadget) Get The Dents Out
(Gadget) Tank Badge Removal (the art of) (By Jeffrey James) and Re-Attach (By
Marty Kronen) Tint Your Mirrors to Cut Headlight Glare (Brian 'Shooter'
Register) Windshield Tint To Match Your Bike (Hoss) Hide Your Handlebar Wiring
(By Jeff Henon) Backrest Solutions For Nomad & Classic (Gadget) A Solo Fender
Rack That Follows The Curve! (Gadget) Add A Trunk For Additional Storage
(assorted) Stretch Your Luggage Capacity (Leonard Newman) Add A Commercial Or
Other Fairing For Extra Wind Protection Or For Entertainment ( Gadget ) Add A
Harley Davidson Fairing To Your Cruiser..A Generic Mod ( Kevin Lackey)  Adapt a
Harley Davidson Fairing To Your Nomad ( Sid (ElSid) Findley)  No Bag Nomad, A
Simple Bracket For No Bag Riding That Looks Great ! ( Les Covey )  Windshield
Bag Bracket ( Bob Nafzinger )  A Windshield Pouch For Your Fairing ( Gadget ) 



 


A List of Tricks, Tips and Links Specific To The Vulcan Drifter

Speed/RPM Guide Specifically for Drifter 800/1500  ( NITF )  Another Link To A
Drifter Mods Page Lay Down License Plate (Brent Dewald) Rear Wheel Removal
(Tabasco Stan) Dump The Buzz From Your Front Fender (Virg)



 


Links To Great Sites With Tricks, Tips & Maintenance Help For These Bikes

Wolf's Bike Shop for the Vulcan 800 Tweek's Vulcan 800 Tips, Mods & Bling
Gypsy's Vulcan 750 Site: Tech, Travel & Other Useful Information The Vulcan 750
Website Complete With 750 Forum JR's Tips, Hints & Other 750 Vulcan Info






Some Of These Items Require Good Mechanical Skills
Please Read Instructions All The Way Through Before Beginning a Project

Maintenance Schedule & Log (Snackman)  This Page Requires MS Excel or Compatible
Torque Specifications (important!) For the Vulcan 1500 Series OEM Air Shock Oil
Recharge  (GrayWarrant) Center Stand For Easy Maintenance, Buy It or Make It
(Philip Pratt)  Steering Head Nut Torque Procedure ( Gus Gustafson, Michel Mass
)  Steering Bearing Zerk Installation For Easy Lubrication ( Harpo )  Throttle
Position Sensor Adjustment..The Ultimate Ping Eliminator ( Garry Vander Eyk ) 
Cold Idle Blues Fix ( Bruce Shepard )  Motorcycle Maintenance Checklist,
Especially Helpful After Winter Layup (Gadget) Brake Pad Replacement (Gadget)
Cam Chain Tensioner Extenders ( Tim (Snake) Acree )   Front Axle Removal and
Installation  (Gadget)  Bleed Brake & Clutch Lines The Easy And Inexpensive Way
( Tim Patterson ) Oil Screen, The Mysterious Drain Dealers Don't Seem To Know
About (Gadget) Driveshaft Repair, Solving a Strange Vibration Problem ( Gadget
)  Stripped Oil Plug? No Worries, Here's The Fix (Uturn) Gear Case (final drive)
Lube Change ( Gadget )  Swing Arm Lubrication  (Robert Mayes Gadget & David
Hardy)  Add A Grease Fitting For Your Swingarm (Rudi (Roc Doc) Keifer & David
(Sarge) Parsons)  Clutch Spring Replacement (when the clutch starts slip, slip,
slippin' away ( Gadget )  Lube Your Own Driveshaft (7500, 15,000, 24,000 mile
maintenance) (Rudi Keifer) Rear Tire Removal for Nomad & Classic 1500/1600
(Gadget)  Oil Filter Options, A Worthy Assortment Ready, Aim! How To Get Your
Motorcycles Headlight Spot On Target (Paul Glaves) Find Your Main Fuse (The
Search For Hidden Meaning?)   Winterize Your Bike (this, from a guy who lives in
San Diego? Nah, this is an "expert" opinion) Level Your Vulcan, The Next Best
Thing To a Center Stand (J. Murphy) Level Your Bike For Oil Level Checks Safely
With Daddo's Pegleg ( Ron Haidenger )  Gas Tank Removal For F.I. Vulcans (Bill
Heuermann) Throttle Body Cleaning...Get Your Idle Back (Gadget)  The Fuel
Injection System Layout & Troubleshooting (Gadget) Fuel Filter Replacement for
'01-04 Classic/Nomad (Quinton Grubbs)  The Keihin CVK-40 Carburetor (care and
feeding of) ( Redondo Ron ) Coolant Change, a Step by Step How To (Gadget)
Coolant Replacement Options..When Plain Green Won't Do (Dave Kimmey) My Fan
Stopped Working! Troubleshooting a Troublesome fan ( Gadget ) Solving The
'Abrupt/Grabby Clutch' Conundrum ( Tim Duguay ) Fork Oil Change For Cartridge
(FI) Type Forks ( Gadget )  Change Fork Oil Without Major Disassembly (T-Stan)
Oil Magnet ( Brian Johnston )  Battery Tech: More Than You "Ever" Needed To Know
About Your Battery (Anton Largiader) Battery Replacement (Gadget) 





Lots of Quickies, Most Good For Any Bike You Ride

Gas Station Air Chuck Solution ( Paul Taylor )  Helmet and Gear Holder (Gadget) 
Mount A Camera On Your Bike For $4 or Less (assorted)  One Liners (lots of quick
tips)  Handlebar Replacement Measurements & Tips  Motorcycle Cleaning from Z to
A (Gadget)  Organize Your Top Loader Saddlebags ( Jax )  Pipe and Boot Saver For
Floorboard Equipped Bikes ( Vincent Allen  ) Crash Bar Anti Scratch ( Gadget ) 
Did You Know? Things You Might Not Know About Your Vulcan Motorcycle
Transmissions, How They Work ( Gadget )  Whistle Stop (Jim Mann) Why Do Tires
Wear More Rapidly On The Left? This Link Answers That Question Helmet Shield
Scratch Removal..Why Spend $40 On A New One?? (Gadget) Windshield Scratch
Removal (Gadget) The $4.00 Sheepskin Seat Cover Solution (Lawdog & Scott Harns) 
Feel The Heat! Cold & Wet Weather Riding Protection (Various) Campers Checklist
(Gadget) Make Your Frogg Toggs Rainsuit Exhaust Pipe Resistant (Don Schaffer)
Pipe Cleaners..Get Melted Boot, Raincoat & Other Grunge Off Your Pipes Turn Your
Bike Around With a Garage Turntable ( Ian Jackson )  What To Carry With You -
"The Magic Bag" (Art Friedman) Attach Just About Anything To Your
Bike...Brackets 101 (Gadget) 





The Data Place With Helpful Tools For The Workbench or Garage

Ohm's Law Calculator To Determine Power & Fusing Requirements Speed/RPM Check
For Vulcans (New Browser Version by NITF)  Nut & Bolt Size Guide..Make Your Own
On The Cheap ( Gadget )  Find Your Clamp Size (Gadget)  Tune Your Engine Using a
Colortune Spark Plug  ( Gadget )  Parts Microfiches for Vulcan 1500/1600 Classic
& Nomad ( JMR2112 )  Wiring Diagrams Nomad L-1 & L-2 FI and 1600 Classic   Wire
Size Chart. Use The Right Size For The Load!! Electrical (charging) System Fault
Finding (Gadget) Power Shortage? Determine Whether You Can Add Yet Another
Accessory Lift Adapter Design for Larin & Harbor Freight Motorcycle (ATV) Lifts 
Spark Plug Cross Reference (for motorcycles) This is a big page, it may take
awhile to load. Spark Plug Number Codes (NGK) The Five Dollar (or less)
Motorcycle Jumper Cable ( Gadget )  Metric to SAE & SAE to Metric Conversion
Charts


Products Tested & Approved By Riders
 

Slime Sport Compressor, The Tiny Pump That Can! ( Gadget )  Fuse Buddy
Electrical Load Tester (Gadget)  Hold-It Red Tube Anti Escape  Kisan Charge
Guard (Gadget)  Riding Jacket from "Classy Rider" (Gadget)  Cleaning Made Easy
With Bike Brush (Gadget)  Quick Electrical Connect/Disconnect With a Coax
Connector (Gadget) California (dash) Duster (Gadget) 





For Things That Defy Classification

Antenna Test--Mast, Powered or Passive Which Works Best? ( Gadget )  GPS On a
Bike..Stuff You Need To Know (Gadget)  Secure Your GPS With a Tether (Leash)
(Gadget)  Build Your Own Trailer On The Cheap (Gadget) Trailer Towing
Tips...Read Before You Go (Fred Burger ) Build Your Own Motorcycle Alarm For
About $10 ( R Maloney ) Recycle Your Stock Seat (Gadget)   Helmet Laws State by
State  Electronic Cruise Control For Nomad & Classic FI ( Gadget & Others ) 




Kawasaki's Vehicle Information area where you have access to select manuals,
specifications, and parts diagrams for your Vulcan. If you search by VIN, you
will also have access to warranty status and recall information. Need New Parts?
This is Gadget's Master "List O' Links" To Accessory Suppliers (Look for Favored
Vendors) Fasteners, Scootworks has all you'll need along with useful tips
Willie's Cycle Salvage will rewind your stator for $129 (Nomad) + $25 for a 20%
power boost Electrical Replacement..Electrex supplies new replacement
Rectifiers, Stators etc. Tire Info, All You Ever Need To Know From Dunlop Delphi
Vulcan Forum a friendly place to share stories and learn about the Vulcan
Getting Ready To Buy a Bike? Cycle Buy will give you the dealer cost (for a fee)
Robert Hilliard's Excellent Nomad Page...Lots of great tips and links  Scott
Houston's page contains many useful tips. Check it out, Scott is VROC #22! Color
Rite (o.e. supplier) for touchup paint to match your pride & joy. OIL!!! more
than you ever needed to know!! 

 

In Hopes To Have One Million Visitors by 2016

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