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* Services
Services
Applying a breadth of Process and Technology expertise to address the range
of business needs inProcess Industry
Digital Transformation – Process Manufacturing
Advance Modeling & Simulation (CFD/FEA)
Technology Validation & Scale-up Centre
Software – Scale-up & Tech Transfer
Partner Solutions
Featured Resources
Achieving Operational Excellence in Metals and Mining with Data Fabric
Implementation
Integrated Sustainability Opportunities in the Metals & Mining Industry
Strategizing your Predictive Maintenance Journey
* Industries
Industries
Our in-depth domain / process understanding of the various industries enable
us to support digitaltransformation, validation (CFD/FEA, Physical testing)
needs of our customers
Oil & Gas
Please select Service Areas
Digital Transformation – Process Manufacturing
Advance Modeling & Simulation (CFD/FEA)
Technology Validation & Scale-up Centre
Life Sciences/Pharma
Please select Service Areas
Digital Transformation – Process Manufacturing
Advance Modeling & Simulation (CFD/FEA)
Technology Validation & Scale-up Centre
Metals, Mining & Cement
Please select Service Areas
Digital Transformation – Process Manufacturing
Advance Modeling & Simulation (CFD/FEA)
Food, Beverages & CPG
Please select Service Areas
Digital Transformation – Process Manufacturing
Advance Modeling & Simulation (CFD/FEA)
Technology Validation & Scale-up Centre
Chemicals & Petrochemicals
Please select Service Areas
Digital Transformation – Process Manufacturing
Advance Modeling & Simulation (CFD/FEA)
Technology Validation & Scale-up Centre
Power & Renewables
Please select Service Areas
Digital Transformation – Process Manufacturing
Advance Modeling & Simulation (CFD/FEA)
Technology Validation & Scale-up Centre
Others
Please select Service Areas
Digital Transformation – Process Manufacturing
Advance Modeling & Simulation (CFD/FEA)
Featured Resources
Mitigating Technical Debt to Maximize Value in Manufacturing Dx
Decoding AI for Process Optimization
Accelerating Sustainability with Knowledge Graph and Scalable Analytics
* Smart Apps
Smart Apps
We have encapsulated the best practices and workflows in the form of smart
apps by leveraging our deep domain expertise and diverse experience of
delivering 100+ AI-ML use cases across process manufacturing
Oil & Gas
Life Sciences/Pharma
Metals, Mining & Cement
Food, Beverages & CPG
Chemicals & Petrochemicals
Power Renewables
Featured Resources
Mitigating Technical Debt to Maximize Value in Manufacturing Dx
Decoding AI for Process Optimization
Accelerating Sustainability with Knowledge Graph and Scalable Analytics
* Resources
Resources
Explore examples and success stories of how various technologies was applied
to address the needs of our customers (Data science, CFD/FEA/ DEM, Testing)
Blogs
Use Cases
Publications
Patents
Brochure
Featured Resources
Mitigating Technical Debt to Maximize Value in Manufacturing Dx
Decoding AI for Process Optimization
Accelerating Sustainability with Knowledge Graph and Scalable Analytics
* Events
Events
Look out for featured webinars and workshops to showcase expertise and best
practices in AI-ML,CFD/FEA, etc.
Upcoming Webinars
On Demand Webinars
Workshops
Conference
News and Press Release
Featured Resources
Mitigating Technical Debt to Maximize Value in Manufacturing Dx
Decoding AI for Process Optimization
Accelerating Sustainability with Knowledge Graph and Scalable Analytics
* Who We Are
Who we are
Trusted partner for delivering technologies solutions to the process industry
with the combination of skillsets, technologies and domain know-how
About Us
Our Team
News and Press Release
Featured Resources
Mitigating Technical Debt to Maximize Value in Manufacturing Dx
Decoding AI for Process Optimization
Accelerating Sustainability with Knowledge Graph and Scalable Analytics
* Careers
CONTACT US
* Services Show submenu for Services
* Digital Transformation – Process Manufacturing
* Advance Modeling & Simulation (CFD/FEA)
* Technology Validation & Scale-up Centre
* Software – Scale-up & Tech Transfer
* Partner Solution
* Industries Show submenu for Industries
* Oil & Gas Show submenu for Oil & Gas
* Digital Transformation – Process Manufacturing
* Advance Modeling & Simulation (CFD/FEA)
* Technology Validation & Scale-up Centre
* Life Sciences/Pharma Show submenu for Life Sciences/Pharma
* Digital Transformation – Process Manufacturing
* Advance Modeling & Simulation (CFD/FEA)
* Advance Modeling & Simulation (CFD/FEA)
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* Digital Transformation – Process Manufacturing
* Advance Modeling & Simulation (CFD/FEA)
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* Advance Modeling & Simulation (CFD/FEA)
* Advance Modeling & Simulation (CFD/FEA)
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* Digital Transformation – Process Manufacturing
* Advance Modeling & Simulation (CFD/FEA)
* Technology Validation & Scale-up Centre
* Other Manufacturing Show submenu for Other Manufacturing
* Digital Transformation – Process Manufacturing
* Advance Modeling & Simulation (CFD/FEA)
* Smart Apps Show submenu for Smart Apps
* Oil & Gas
* Life Sciences/Pharma
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* Food, Beverages & CPG
* Chemicals & Petrochemicals
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* Resources Show submenu for Resources
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* Case Studies
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* About Us
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* News and Press Release
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CONTACT US
PROCESS CONSULTING AND TECHNOLOGY SOLUTIONS
Trusted Partner for process manufacturing optimization and digital
transformation needs
Applying a breadth and depth of process expertise to address the range of
business needs
We deliver ‘Value’ by leveraging advanced technologies to address process
related challenges
LEARN MORE
OUR SERVICES
01
Digital Transformation – Process Manufacturing
Dx Consulting, Industry DataOps, Process Data Analytics, Hybrid Modeling,
Digital Twin, Soft sensor, Advanced Process Control, AI-based Process Control,
Energy Optimization, Dynamic Simulation, Generative AI.
02
Advanced Modeling & Simulation (CFD/FEA)
Computational Fluid Dynamics (CFD), Discrete Element Modeling (DEM), Finite
Element Analysis (FEA), Fluid Structure Interaction (FSI), Reduced Order
Modeling (ROM), Digital Twin.
03
Technology Validation & Scale-up Centre
Flow Assurance Studies, Erosion, Corrosion, Wax deposition, Sand transportation,
Hydrates, Green hydrogen testing, Asphaltene studies.
04
Software Solutions
Mixing Analysis (MixIT), SimSight (for Scale-up, Tech transfer, Asset
characterization), Pipeline Erosion Risk Mitigation Tool (PERMIT).
05
Partner Solutions
Siemens Simcenter, FactSage (thermochemical simulations), Seeq (Advanced Process
Data Analytics), Honeywell (Advanced Process Solutions), Vidya (Digital Twin),
AWS, Azure.
To know more about our practice areas contact us today!
Contact Us
WHO WE ARE
Leveraging advanced technologies to support process industry needs
Technology Catalyst
We are at the forefront of driving technological advancements, innovation, and
transformation within process industry. We have been playing a catalyst role in
leveraging advanced technologies to execute, implement and deploy solutions to
address business problems of our customers.
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TECHNOLOGY CATALYST - INNOVATE, ADAPT AND TRANSFORM
Tridiagonal solutions is at a forefront of driving technological advancements,
innovation, and transformation within process industry. We have been playing the
catalyst role in leveraging advanced technologies to execute, implement and
deploy solutions to address business problems of our customers.
Core Expertise: Modeling & simulation (CFD, FEA DEM), Industry 4.0, IIOT,
Process Data Analytics, AI-ML, Digital twin, Gen AI, Physical Testing – flow
assurance, new technology testing (CCUS, Green hydrogen) TRL3- TRL9
Innovation Leadership
We invest significantly in research and development to push the boundaries of
what is possible in terms of technology and product development (for e.g. solver
development, AI- ML models, automation using Gen AI, smart apps, templates/
libraries, etc.).>
Technology Leadership
Our combination of skillsets, process domain and technology exposure enable us
to take the ownership of deployments thereby by assisting companies to adopt the
technologies, which have a cascading effect on the strategies and operations of
their businesses
Thought Leadership
We are leading the way in embracing emerging technologies such as Physics-based
AI-ML, Digital twin, Gen AI, new technology validation and testing (Green
Hydrogen, CCUS) and demonstrating how they can be practically applied.
Collaboration and Partnerships
We have been consistently introducing newer and disruptive technologies that
reshape the process industry landscape by leveraging our industry partner
ecosystem, research institutions, startups, etc.
For e.g. Industry 4.0, Process optimization, Modeling & Simulation, Physical
testing and validation of new technologies
Continuous Learning
We have a culture of continuous learning, adaptation, and agility to stay ahead
in a rapidly changing technological landscape. Our process excellence teams
continuously innovate, develop and create value for our customers
Contact Us
Operations Excellence
With 16+ years of experience in delivering advanced solutions for multiple
industries, we have developed implementation best practices. The combination of
our skill sets, and technology understanding enables us to support our
customers' operational excellence initiatives.
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OPERATIONS EXCELLENCE – IMPLEMENTING BEST PRACTICES
Tridiagonal Solution have deep domain and process expertise in various
industries (continuous/ batch / discrete). Its combination of skillsets, breadth
and depth of the process knowhow, exposure to multiple tools/ techniques/
solutions has enabled us to develop best practices for delivering solutions to
the customers.
Core Expertise: Expertise: Production / Process Optimization, Energy
Optimization, Quality Prediction, Safety and Sustainability, Equipment Modeling
and Simulation, Physical testing and validation.
Domain understanding
Our subject matter experts bring deep process expertise for various process
industries. Right from the inception, we have been focusing on addressing core /
specific process problems using technology. This has enabled our team to
comprehend the knowledge, best practices and methodologies; thereby providing
process excellence solutions
Combination of Skillsets
Our combination of skillsets (process domain + Industry experience + technology
exposure) enables us to contextualize the problem in a scientific way and
provide the practical solutions. Our 100+ man years of experience in
multi-domain/ technologies have helped companies to successfully solve/deploy
solutions
Breadth and Depth
Over 16+ years, we have worked in multi- domain / technologies across different
industries such as Oil & Gas, Pharma/life sciences, Metals & Mining, Cement,
etc. This breadth and depth consist of different processes (upstream /
downstream), classes of problems, technologies leveraged, etc.
For e.g. Industry 4.0 tech stacks, Process optimization, Modeling & Simulation,
Operator training simulation (OTS), Physical testing and validation of new
technologies
Best Practices
One of our core strengths while solving the problem is to provide right
approach, methodologies and solution(s). The domain understanding, breadth and
depth, and combination skillsets have helped us to create the best practices,
templatize workflows and successful delivery and deployment of solutions
For e.g. IT-OT integration, Process optimization, Modeling & Simulation, Energy
optimization, Physical testing and validation of new technologies
Value Deployment
Our core focus is to identify, create and deploy value for the solutions we
deliver. Our approach is to identify right problem and define the objectives
that are solvable. The domain understanding and technology expertise help us to
contextualize the problem / data and create right solutions. This eventually
helps to accelerate the delivery of process excellence solutions thereby
creating value for our customers
Value-driven Program: Time-to-value accelerator (TTV-A 33) Click here
Contact Us
Sustainability
Tridiagonal Solutions is committed to implementing sustainable practices in its
operations and continuing to invest in developing new capabilities to support
sustainability requirements in the process industry. We support Innovation
enablement programs for CCUS, Green Hydrogen, and more.
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SUSTAINABILITY – ENERGY OPTIMIZATION AND TECHNOLOGY VALIDATION /
COMMERCIALIZATION
Tridiagonal Solutions is committed to implement sustainable practices in its
operations as well as continue to invest in developing new capabilities to
support process industry sustainability requirements. We support Innovation
enablement programs for scope 1, 2 energy optimization, GHG, CCUS, Green
Hydrogen, etc.
Core Expertise: Scope 1, Scope 2 Energy Optimization using modeling/simulation
and digital technologies, GHG reporting, Circular economy, CCUS and Green
Hydrogen technology testing (TRL3-TRL9).
Tripple-bottom Line (Profit, Planet, People)
ompanies can achieve margin improvement of 10-15% in EBITDA by focusing on three
key levers of performance excellence – Profit, People and Planet. We leverage
technology solutions to achieve efficient, safe and sustainable operations.
Business Objectives: Throughput/yield improvement, Energy efficiency, predictive
analytics for safety, Scope 1 and Scope 2 energy management and Opex-based
recommendations
Digital Energy Optimization
Digital technologies / Industry 4.0 tech stacks enable companies to continuously
monitor emissions and also predict the specific heat consumption and emissions
across the plant operations. Digital twin of assets/ process units can be
created to see the ideal vs actual emissions and also codify the recommended
actions for carbon abatement. APC / AI-based process control can run operations
optimally.
Technologies: CFD, Heat-integration studies, Digital Twin, Predictive analytics,
Advance Process control, AI-based process control, Predictive emissions
monitoring system (PEMS)
Green Energy Technology Physical Validation / Testing
Tridiagonal has built an innovation and testing facility for technology
validation programs. It includes the studies for Carbon Capture Utilization and
Storage (CCUS), Green hydrogen, etc. We take the responsibility of Technology
readiness level prototyping for TRL 3-10 (Research, Development, Demonstration)
CFD-based Optimization of Nox /Sox emissions
Tridiagonal Solutions have been applying CFD-based modeling approaches for
estimating and minimising the level of NOx / Sox production during the
combustion in various equipments.
For e.g. CFD modeling & simulation of burner, Flue gas desulphurization,
Furnace, Air pollution equipment, Boilers, Cement Kilns, HRSG
Collaboration
We have developed the collaboration ecosystem of R&D establishments, research
institutes, in the production technologies. We are partnering with technology
providers, and adapting it to Indian requirements. The scope of collaboration
includes shortlisting TRL technologies, selection of module and stack size,
making choice of technology, defining system configurations, Optimizing the
efficiency, and cost reduction tradeoffs, etc.
Technology testing: CCUS, Green Hydrogen
Contact Us
WHAT WOULD YOU LIKE TO WORK ON?
Execution and Implementation partner for your business problems.
Industrial Data Ops (Data fabric)
IT-OT Data integration, Edge deployment, Historian, Data contextualization,
Knowledge graph, Data fabric, Manufacturing Operations Management, Unified name
space architecture (UNS), Edge
Energy Optimization
Fuel consumption optimization, alternative fuels, steam, water, and raw material
optimization, emission reduction
AI based Process Optimization and Control
Deep learning based process control, Non-linear process control, real time
optimization (RTO), Production optimization, Inferential quality modeling,
autonomous operations
Generative AI
Retrieval augmented generation (RAG), GPT-3.5, 4, one shot models, few shot
models, domain specific LLMs, OpenAI, LLM Tools, Conversational AI
Hybrid Modeling
physics informed AI modeling, operational contraint, mechanistic modeling,
process improvement
Multiphase flow and combustion modeling
It includes Analyze two-phase flow of steam and water in boilers, simulate the
flow of oil, water, and gas through a subsea pipeline and maximize the
separation efficiency, whereas Combustion modeling includes flame impingement on
radiant tube section leads to high tube metal temperatures which cause tube
deformation, distortion, and rupture. And to study temperature distribution. We
are using tools like ANSYS and Star CCM for simulation
Fluid-Structure Interaction
Simulating the complex interplay between fluids and structures using effective
coupling of CFD and FEA. We do static structural analysis to check safety of
separator under high pressure operating condition. We are using tools like
ANSYS, Star CCM and LS Dyna for simulation.
New Energy Testing (TRL 3-9) CCUS and Green Hydrogen
Advancing Technology from TRL3 to TRL 9, CCUS-Carbon Capture Utilization and
Storage, Enhanced Oil Recovery (EOR), Sustainable Energy Transition, Carbon
Offset Implementation, Green Hydrogen Technology Testing & Validation, Renewable
Power Integration Battery Testing.
Flow assurance Testing (Wax, Erosion, Corrosion)
Wax Mitigation, Asphaltene Management, Sand Management, Liquid Metal, Hydrate &
CO2 Transport, Pipeline Flow Analysis, Flow Regime Identification, Inhibitor
Screening, Slurry Rheology, and Erosion testing(Screen, Valve, elbows, joints,
pipes, etc), Sand Blast, Sand Retention, and ICD Testing. Lab and field scale
Corrosion testingTechnology Partners- All names should be displayed. Add a Know
more link and redirect it to the Partner Solutions Page
UNVEILING OUR NEW BRAND IDENTITY
Welcome To Tridiagonal Solutions Fresh look! Check out our journey of delivering
process excellence.
Read More
KEY HIGHLIGHTS
16+ years process consulting experience using advanced technologies
About us
2000
+
Multi-domain Projects
300
+
Consultants Combination of Skillsets
100
+M$
Customer Savings
250,000 +Sq.ft
Testing Lab For Oil & Gas
USE CASES
Unlocking the value of technology
Oil & Gas - Advance Modeling & Simulation (CFD/FEA)
LIQUID FLASHING AND VIBRATION IN STORAGE TANK FEED PIPES
A critical concern for storage tank feed pipes is flow-induced vibration (FIV).
This can occur when the liquid within the pipe rapidly vaporizes due to a
pressure drop exceeding the liquid's vapor pressure.
Read More
Chemicals & Petrochemicals -Technology Validation & Scale-up Centre
MIXING STUDIES
Embark on a journey into the heart of our technological expertise, Mixing
Facility. In the realm of the Chemical sector, optimizing tank configurations
for increased yields is paramount. Challenges arise in determining the optimum
configuration of mixing tanks, selecting the appropriate impeller type, impeller
position, and impeller clearance to enhance yields through the mixing process
without generating unwanted vortex.
Read More
Chemicals & Petrochemicals -Technology Validation & Scale-up Centre
FOAM TRANSPORTATION LOOP
In the realm of multiphase flow dynamics, understanding the intricate behavior
of foams is essential for numerous industrial applications, particularly in the
oil and gas sector. Tridiagonal's Foam Transport Facility stands at the
forefront of this research, providing a state-of-the-art platform designed to
delve into the complexities of foam generation and breaking mechanisms.
Read More
Life Sciences/Pharma - Digital Transformation – Process Manufacturing
BATCH QUALITY PREDICTION
Batch quality prediction is crucial for optimizing manufacturing processes and
ensuring efficient resource utilization. By accurately predicting batch quality,
manufacturers can adjust process inputs in real-time, improving yield and
reducing waste. This proactive approach helps minimize energy consumption and
raw material usage, leading to more efficient and cost-effective production.
Read More
Metals, Mining & Cement - Digital Transformation – Process Manufacturing
HANGING PREDICTION IN BLAST FURNACE
Operating under intricate and dynamic conditions, blast furnaces are susceptible
to hanging events influenced by numerous parameters. However, the interior of a
blast furnace is inaccessible and challenging to monitor directly, hindering the
real-time detection of hanging incidents. This project focuses on developing
predictive models to anticipate hanging events in blast furnaces. By leveraging
advanced analytics and historical data, operators can forecast the likelihood of
hanging incidents, enabling proactive interventions to mitigate risks and
optimize furnace performance.
Read More
Oil & Gas - Advance Modeling &Simulation (CFD/FEA)
ASSESSMENT OF FCC STRIPPER VESSEL AS PER ASME SECVIII DIV-2 CODE
FCC(Fluid Catalytic Cracking ) is a conversion process used in petroleum
refineries to convert the high-boiling point, high-molecular weight hydrocarbon
fractions of crude oil into gasoline and other petroleum products. A major
player in (FCC) process technology approached Tridiagonal to access structural
integrity of the FCC unit.
Read More
Oil & Gas - Advance Modeling & Simulation (CFD/FEA)
LIQUID FLASHING AND VIBRATION IN STORAGE TANK FEED PIPES
A critical concern for storage tank feed pipes is flow-induced vibration (FIV).
This can occur when the liquid within the pipe rapidly vaporizes due to a
pressure drop exceeding the liquid's vapor pressure.
Read More
Chemicals & Petrochemicals -Technology Validation & Scale-up Centre
MIXING STUDIES
Embark on a journey into the heart of our technological expertise, Mixing
Facility. In the realm of the Chemical sector, optimizing tank configurations
for increased yields is paramount. Challenges arise in determining the optimum
configuration of mixing tanks, selecting the appropriate impeller type, impeller
position, and impeller clearance to enhance yields through the mixing process
without generating unwanted vortex.
Read More
Chemicals & Petrochemicals -Technology Validation & Scale-up Centre
FOAM TRANSPORTATION LOOP
In the realm of multiphase flow dynamics, understanding the intricate behavior
of foams is essential for numerous industrial applications, particularly in the
oil and gas sector. Tridiagonal's Foam Transport Facility stands at the
forefront of this research, providing a state-of-the-art platform designed to
delve into the complexities of foam generation and breaking mechanisms.
Read More
Life Sciences/Pharma - Digital Transformation – Process Manufacturing
BATCH QUALITY PREDICTION
Batch quality prediction is crucial for optimizing manufacturing processes and
ensuring efficient resource utilization. By accurately predicting batch quality,
manufacturers can adjust process inputs in real-time, improving yield and
reducing waste. This proactive approach helps minimize energy consumption and
raw material usage, leading to more efficient and cost-effective production.
Read More
Metals, Mining & Cement - Digital Transformation – Process Manufacturing
HANGING PREDICTION IN BLAST FURNACE
Operating under intricate and dynamic conditions, blast furnaces are susceptible
to hanging events influenced by numerous parameters. However, the interior of a
blast furnace is inaccessible and challenging to monitor directly, hindering the
real-time detection of hanging incidents. This project focuses on developing
predictive models to anticipate hanging events in blast furnaces. By leveraging
advanced analytics and historical data, operators can forecast the likelihood of
hanging incidents, enabling proactive interventions to mitigate risks and
optimize furnace performance.
Read More
Oil & Gas - Advance Modeling &Simulation (CFD/FEA)
ASSESSMENT OF FCC STRIPPER VESSEL AS PER ASME SECVIII DIV-2 CODE
FCC(Fluid Catalytic Cracking ) is a conversion process used in petroleum
refineries to convert the high-boiling point, high-molecular weight hydrocarbon
fractions of crude oil into gasoline and other petroleum products. A major
player in (FCC) process technology approached Tridiagonal to access structural
integrity of the FCC unit.
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Technology Partners
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Digital Transformation – Process Manufacturing
DECODING AI FOR BATCH PROCESS OPTIMIZATION
Batch processing is one of the most common manufacturing approaches amongst many
industries such as Biopharmaceuticals, Pharmaceuticals, and Specialty Chemicals.
READ MORE
Webinars
Digital Transformation – Process Manufacturing
CRAFTING SUCCESS TRANSFORMING DISTILLERY OPERATIONS WITH IOT AND AI
Join us for an exclusive webinar with AWS, where we unveil the secrets to
revolutionizing the Distillery industry through the seamless integration of AWS
IoT and AI solutions with Tridiagonal SMEs. Discover how this powerful
combination enables the organization to improve fermentation/distillation
efficiency by optimizing steam, fuel and chemical consumption.
READ MORE
Webinars
Digital Transformation – Process Manufacturing
MITIGATING TECHNICAL DEBT TO MAXIMIZE VALUE IN MANUFACTURING DX
According to one of the surveys, more than 70% of digital transformation
initiatives fail and the success ratio is less than 5 %. There are too many
enablers (technology solutions- big, small) for Dx.
READ MORE
Webinars
Digital Transformation – Process Manufacturing
DECODING AI FOR BATCH PROCESS OPTIMIZATION
Batch processing is one of the most common manufacturing approaches amongst many
industries such as Biopharmaceuticals, Pharmaceuticals, and Specialty Chemicals.
READ MORE
Webinars
Digital Transformation – Process Manufacturing
CRAFTING SUCCESS TRANSFORMING DISTILLERY OPERATIONS WITH IOT AND AI
Join us for an exclusive webinar with AWS, where we unveil the secrets to
revolutionizing the Distillery industry through the seamless integration of AWS
IoT and AI solutions with Tridiagonal SMEs. Discover how this powerful
combination enables the organization to improve fermentation/distillation
efficiency by optimizing steam, fuel and chemical consumption.
READ MORE
Webinars
Digital Transformation – Process Manufacturing
MITIGATING TECHNICAL DEBT TO MAXIMIZE VALUE IN MANUFACTURING DX
According to one of the surveys, more than 70% of digital transformation
initiatives fail and the success ratio is less than 5 %. There are too many
enablers (technology solutions- big, small) for Dx.
READ MORE
Webinars
Digital Transformation – Process Manufacturing
DECODING AI FOR BATCH PROCESS OPTIMIZATION
Batch processing is one of the most common manufacturing approaches amongst many
industries such as Biopharmaceuticals, Pharmaceuticals, and Specialty Chemicals.
READ MORE
‹›
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EXPLORE OUR CULTURE AND PEOPLE
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