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BLASTRAC BDC-22 110V DUST COLLECTOR INSTRUCTION MANUAL

April 7, 2022April 28, 2022 Leave a comment on BLASTRAC BDC-22 110V Dust
Collector Instruction Manual

Home » BLASTRAC » BLASTRAC BDC-22 110V Dust Collector Instruction Manual

Contents hide
1 BLASTRAC BDC-22 110V Dust Collector
2 INSTRUCTIONS
3 Vacuum cleaner description
4 Technical data
5 Procedure for Longopac® system installation
6 Recommended spare parts
7 Troubleshooting
8 Documents / Resources
8.1 References
9 Related Posts

BLASTRAC BDC-22 110V DUST COLLECTOR

INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS
To reduce the risk of fire, electric shock, or injury:

* Do not leave the appliance unattended when plugged in. Unplug from outlet
when not in use and before servicing.
* To reduce the risk of an electric shock, do not use outdoors.
* To reduce the risk of electric shock, always install float before any wet
pick-up operation
* Do not allow this appliance to be used as a toy. This ma- chine is for
adult-use only. Close attention is necessary when used by or near children.
* Use only as described in this manual. Use only the manu- facturer’s
recommended attachments.
* Do not use with damaged cord or plug. If appliance is not working as it
should, has been dropped, damaged, left outdoors or dropped into water,
return it to a service center.
* Do not pull or carry by the cord, use cord as a handle, close a door on cord,
or pull cord around sharp edges or corners. Do not run the appliance over the
cord. Keep cord away from heated surfaces.
* Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.
* Do not handle plug, cord or appliance with wet hands.
* Do not put any object into the openings. Do not use with any opening blocked;
keep free from dust, lint, hair, and anything that may reduce airflow.
* Keep hair, loose clothing, fingers, and all parts of the body away from
openings and moving parts.
* Turn off all controls before unplugging.
* Use extra care when cleaning stairs.

SAVE THESE INSTRUCTIONS

* Do not use to pick up flammable or combustible liquids, such as gasoline, or
use in areas where they may be present.
* Do not pick up anything that is burning or smoking, such as cigarettes,
matches, or hot ashes.
* Do not use without dust bag/or filters in place.
* Connect to a properly grounded outlet only. See grounding instructions.
* Unplug before connecting any mechanical accessory.

General information for using the vacuum cleaner
Use the vacuum cleaner in accordance with the laws in force in the country where
it is used. Besides the operating instructions and the laws in force in the
country where the device is used, the technical regulations for ensuring safe
and correct operation must also be observed. Do not perform any operation that
could jeopardize the safety of people, property and the environment. Comply with
the safety indications and prescriptions in this instruction manual.

Proper uses
This vacuum cleaner is suitable for commercial use, in hotels, schools,
hospitals, factories, shops, offices and apartment buldings for example, for
hire and in any case for purposes other than normal domestic use. This vacuum
cleaner is suitable for cleaning and vacuuming solid materials in indoor
environments.The vacuum cleaner has been designed to be used by one operator
only. This vacuum cleaner consists of an automated vacuum unit, with a filter
upstream and a container for collecting the vacuumed material.

Improper Use

WARNING:
The following use of the device is strictly forbidden:

* Outdoors.
* When not placed on level ground. hen not used on level horizontal surfaces.
* When the filtering unit is not installed.
* When the vacuum inlet and/or hose are turned to face parts of the human body.
* Use without the cover on the vacuum unit.
* When the dust container is not installed.
* Use without the guards, protective covers and safety systems installed by the
manufacturer.
* When the cooling vents are partially or totally clogged.
* When the vacuum cleaner is covered with plastic or fabric sheets.
* Use with the air outlet partially or totally closed.
* When used in narrow areas where there is no fresh air.
* Vacuuming liquids with vacuum cleaners not equipped with specific original
stopping systems.
* Vacuuming the following materials:
1. Burning materials (embers, hot ashes, lit cigarettes, etc.).
2. Open flames.
3. Combustible gas.
4. Flammable liquids, aggressive fuels (gasoline, solvents, acids, alkaline
solutions, etc.).
5. Explosive dust/substances and/or ones liable to ignite in a spontaneous
way (such as magnesium or aluminum dust, etc.).

Under no circumstances may this vacuum cleaner be used safely for the collection
of hazardous or toxic materials unless equipped with an absolute (HEPA/ULPA)
filter.
Be sure to install the HEPA/ULPA filter according to Nilfisk’s written
instructions. Do not use this cleaner for the removal of hazardous substances
unless you are licensed and/or certified for this work by the authorities having
jurisdiction.

13 Tips-How to safely use electrica...

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Versions and variations

HEPA
This vacuum cleaner can be equipped with an absolute (HEPA) filter for vacuuming
dust hazardous to one’s health. The procedures for servicing and emptying the
vacuum cleaner including removing the dust container, must only be performed by
authorized personnel wearing protective clothing. Do not use without the
complete filter system in place.
[ NOTE ]

* In the case of dust harmful to health, contact the local health and safety
authorities, and observe national regulations in force both during use and
disposal.
* Radioactive substances are not included in the definition of the type of dust
harmful to health described above.

Dust emissions in the environment
Vacuum cleaners can emit different amounts of sucked dust in the air, depending
on the filter they are equipped with. Hereunder there are some indicative values
of the filter performances:

* Primary filter can retain at least 99.9% of particles.
* Absolute filter can retain at least 99.995% of particles.

General recommendations

Risk of fire outbreaks and explosions. The vacuum cleaner can only be used when
active sources of ignition are not going to be vacuumed. It is forbidden to
vacuum the following materials: burn-ing materials (embers, hot ashes, lighted
cigarettes, etc.), liquids, explosive dust or dust liable to spon-taneous
ignition (such as magnesium or aluminium dusts, etc.). The vacuum cleaner is not
suitable for vacuuming explosive or similar substances, as established by the
laws governing explosive substances, particularly: liquid fuels and mixtures of
flammable dust and liquids.

* filter breakage
* fire outbreak
* short-circuit
* motor block
* electric shock etc.

VACUUM CLEANER DESCRIPTION

Vacuum Cleaner Parts and Labels

1. Identification plate which includes: Model Code, Technical Specifications
(see table on page 6), Serial N°., Year of manufacture, Input voltage.
2. Longopac® bag for collecting vacuumed material.
3. Inlet
4. Inlet plug.
5. Air outlet.
6. Caster locking lever.
7. Handle.
8. Closing band lever.
9. Safety bolt.
10. Warning plate. Draws the operator’s attention to the fact that the filter
must only be shaken when the vacuum cleaner is turned OFF (see also par.
“Primary filter shaker”).
11. Plug for connecting the vacuum cleaner to an electrical socket. Silica Dust
Warning
12. Draws the operator’s attention to the fact that exposure of a crystalline
silicon ust can cause cancer or silicosis.

This vacuum cleaner creates a strong air flow which is drawn in through the
inlet and blown out through the outlet Before turning on the vacuum cleaner,
fit the vacuum hose into the inlet and then fit the required tool on to the end
part (refer to the manufacturer’s accessory catalogue or Service Center). The
diameters of the authorized hoses are indicated in the Technical data table. The
vacuum cleaner is equipped with a main filter which enables it to be used for
the majority of applications. Besides the primary filter, which retains the most
common types of dust, the vacuum cleaner can be fitted with a secondary filter
(absolute class H) with a higher filtering capacity for fine dusts and dusts
that are hazardous to health.

Optional Kits
Please contact the manufacturer’s sales network for information on optional
kits. Instructions for installing the optional kits are included in the
conversion kit.

Accessories
Various accessories are available; refer to the manufacturer’s accessory
catalogue.

Packing and unpacking
Dispose of the packing materials in compliance with the laws in force.

Unpacking, moving, use and storage
Operate on flat, horizontal surfaces. The load-bearing capacity of the surface
the vacuum cleaner is placed on must be suitable for bearing its weight

Setting to work – connection to the power supply

WARNING!

* Make sure there is no evident sign of damage to the vacuum cleaner before
starting work.
* Before plugging the vacuum cleaner into the electrical mains, make sure the
voltage rating indicated on the data plate corresponds to that of the
electrical mains.
* Connect the plug into a socket with a correctly installed ground
contact/connection.
* Make sure that the vacuum cleaner is turned off.
* The plugs and connectors of the connection cables must be protected against
splashes of water.
* Make sure that connections to the electrical mains and plug are correct.
* Use the vacuum cleaners only when the cables that connect to the electricity
mains are in perfect condition (damaged cables could lead to electric
shocks!).
* Regularly check there are no signs of damage, excessive wear, cracks or aging
on the electric cable.

Extensions
If an extension cable is used, make sure it is suitable for the power input and
protection degree of the vacuum cleaner.

* Maximum length = 20 m
* Cable = 12/3 SJT SP20A

WARNING:

* Sockets, plugs, connectors and installation of the extension cable must
maintain the IP protection degree of the vacuum cleaner, as indicated on the
data plate.
* Never spray water on the vacuum cleaner: this could be dangerous for persons
and could short circuit the power supply.
* The vacuum cleaner’s power socket must be protected by a differential
circuit-breaker with surge current limitation, that shuts off the power
supply when the current discharged to the ground exceeds 30 mA for 30 msec.
or an equivalent protection circuit.

Dry applications

[ NOTE ]
The supplied filters and the bag (if applicable) must be installed correctly.

WARNING!
Comply with the safety regulations governing the vacuumed materials.

Maintenance and repairs

WARNING!
Disconnect the vacuum cleaner from its power source before cleaning, servicing,
replacing parts or convert-ing it to another version/variant, the plug must be
disconnected from the socket.

* Carry out only the maintenance operations described in this manual.
* Use only original spare parts.
* Do not modify the vacuum cleaner in any way. Failure to comply with these
instructions could jeop-ardize your safety. Moreover, such action would
im-mediately make the warranty issued with the vacuum cleaner void.

TECHNICAL DATA

Technical dataParameterUnitsBDC122Voltage (60 Hz)V120Power ratingkW2Current
Draw, ratedAmps14.5Max vacuumin. H2O83,1Maximum air flow rate (with hose,
length: 3 m, diameter: 50 mm)

cfm

180

Noise level (Lpf)dB(A)74ProtectionClassIInsulationClassFLongopac® dust bag
capacitygal.6.6Machine InletInches2Allowed hosesInches2Primary filter surfaceSq.
ft17Upstream absolute “H” filter surfaceSq. ft17Absolute filter
efficiency%99.995 (H14)Weight (1)lb117

Dimensions

ModelBDC122A (in)25,98B (in)23,26C (in)50,19

Controls and indicators

1. Main motor Start/Stop switch You can start/stop the main motor with this
switch.
2. Second motor Start/Stop switch You can start/stop the second motor with
this switch.
3. Vacuum gauge
4. Manual filter shaker lever

Inspections before starting

Inlet Before starting, check that

* The filters are installed;
* The closing band is properly tightened;
* The vacuum hose and tools have been correctly fitted into the inlet (1);
* The Longopac® bag is installed.

Starting and stopping the vacuum cleaner

* Toggle the switch (1) to the “ON” position to start the first motor.
* Toggle the switch (2) to the “ON” position to start the second motor.
* Toggle the switch (1) to the “OFF” position to stop the first motor.
* Toggle the switch (2) to the “OFF” position to stop the second motor.

Operation

Vacuum gauge (2): green zone (3), red zone (1) When using the vacuum cleaner,
check the flow control:

* when the vacuum cleaner is operating, the pointer of the vacuum gauge must
remain in the green zone (3) to ensure that the speed of the intake air does
not drop below the safety value of 20 m/sec;
* If the pointer is in the red zone (1) it means that the speed of the air in
the vacuum hose is less than 20 m/s, and that the vacuum cleaner is not
operating in optimal conditions. Shake or replace the filter.
* during normal operation conditions, close the vacuum hose, the pointer of the
vacuum gauge must switch from the green zone (3) to the red zone (1).

WARNING:

* When the vacuum cleaner is operating, always check that the vacuum gauge
pointer remains in the green zone (3).
* Consult the “Troubleshooting” chapter if faults occur.
* The air speed in the suction tube must not be less than 20 m/s.
* Condition indicated by the vacuum gauge pointer in the green zone (3).
* All vacuum cleaners can be used only with hoses whose diameters comply with
the specifications in the “Technical Data” table.
* Consult the “Troubleshooting” chapter if faults occur

Primary filter shaker

According to the quantity of vacuumed material, if the vacuum gauge pointer (2)
goes from the green zone (3) to the red zone (1), shake the primary filter by
turning the lever clockwise/counterclockwise for at least 5 complete cycles.

WARNING!

Stop the vacuum cleaner before using the filter shaker. Do not shake the filter
while the vacuum cleaner is on, as this could damage the filter. Wait before
restarting the vacuum cleaner, to allow the dust to settle. Replace the filter
element if the vacuum gauge pointer stays in the red zone (1) even after the
filter has been shaken (see “Primary filter replacement”).

Emergency stopping
Turn the buttons to “OFF”. The vacuum cleaner stops.To start the vacuum cleaner
again, turn the buttons of each single motor to “ON”

Replacement of dust bags

WARNING:

* Before proceeding with these operations, turn off the vacuum cleaner and
remove the plug from the power socket.
* These operations can only be carried out by trained and qualified personnel
who must wear adequate clothing, in compliance with the laws in force.
* Take care not to raise dust when this operation is carried out. Wear an N100
(P3) protective mask.
* In case of hazardous and/or harmful dust, use only the bags recommended by
the manufacturer (see “Recommended spare parts”).
* The bag must only be disposed of by qualified personnel and in compliance
with the laws in force.
* Installing a paper bag not suitable for the class of dust to be vacuumed, or
incorrect installation, can create a health risk for people exposed.

How to replace Longopac® bags

* Turn the bag full of dust (1) on itself to create a tightly twisted section
of bag to be tightened with two zip ties (2).
* Place the two clamps at a distance of 50 mm between them, then with a pair of
scissors cut between the two ties.
* Remove the bag full of dust (1) and place the new section of Longopac® (3).

Maintenance, cleaning, and decontamination

WARNING:

* To guarantee the safety level of the vacuum cleaner, only original spare
parts supplied by the manufacturer should be used.
* The precautions described below must be taken during all maintenance
operations, including cleaning and replacing the primary and absolute
filters.
* The maintenance, cleaning, and decontamination operations must only be
performed with the vacuum cleaner turned off and the plug disconnected from
the power socket.
* It is absolutely forbidden to perform maintenance with the plug connected to
the socket.
The danger of electric shock!
* If the user is performing the maintenance operations, the vacuum cleaner must
be disassembled, cleaned and overhauled as far as reasonably possible without
hazards for the maintenance personnel or other people. The suitable
precautions include decontamination before disassembling the vacuum cleaner,
adequate filtered ventilation of the exhaust air from the room in which it is
disassembled, cleaning the maintenance area and suitable personal protection.
* The external parts of the vacuum cleaner must be decontaminated by cleaning
and vacuuming methods, dedusted or treated with sealant before being taken
out of a hazardous zone.
* All parts of the vacuum cleaner must be considered as contaminated when they
are removed from the hazardous zone and appropriate actions must be taken to
prevent dust from dispersing.
* When maintenance or repair procedure are carried out, all the contaminated
elements that cannot be properly cleaned, must be eliminated.
* These elements must be disposed of in sealed bags in accordance with
applicable regulations and local laws on the disposal of such material.
* This procedure must also be followed when the filters are eliminated (primary
and absolute filters).
* Compartments that are not dust-tight must be opened with suitable tools
(screwdrivers, wrenches, etc.) and thoroughly cleaned.
* A check must be carried out by the manufacturer or qualified personnel at
least once a year. For example: Check the air filters to find out whether the
air-tightness of the vacuum cleaner has been impaired in any way and make
sure that the electric control panel operates correctly.

Main and absolute filter disassembly and replacement

WARNING:

When the vacuum cleaner is used to vacuum hazardous substances, the filters
become contaminated, therefore:

* Work with care and avoid spilling the vacuumed dust and/or material;
* place the disassembled and/or replaced filter in a sealed plastic bag;
* close the bag hermetically;
* dispose of the filter in accordance with the laws in force.
* Filter replacement is a serious matter. The filter must be replaced with one
of identical characteristics, filter- ing surface and category. Otherwise the
vacuum cleaner will not operate cor- rectly.
* Before proceeding with these operations, turn the vacuum cleaner off and
disconnect the plug from the power socket.

How to replace the primary filter

* Turn off the vacuum cleaner by placing the two switches in the “OFF”
position.
* Shake the primary filter by turning the lever (5) clockwise/counterclockwise
for at least 5 complete cycles.
* Release the closing band (7).
* Remove the head (8) and the cage. but do not lift the star filter (9).
* Remove and dispose of the filter according to the laws in force.
* Reset the vacuum cleaner by fastening the new filter on the ring (10) with
the metal clamp (11).
* Install the head and the cage in the primary filter by taking care that there
is one spoke of the cage every two pockets of the star filter.
* Check the correct position of the shaker handle (12).
* Fasten the closing band.

WARNING!

* Take care not to raise dust when this operation is carried out. Wear an N100
(P3) mask and other protective clothing plus protective gloves (PPE/DPI)
suited to the hazardous nature of the dust collected; refer to the laws in
force.
* Reassemble with care to avoid trapping your hands between the vacuum unit and
the container. Use gloves that provide ANSI/ISEA Level “2” protection.

How to safely replace the absolute filter

Before proceeding with these operations, turn the machine off and disconnect the
plug from the power socket.

* Disconnect the accessory hose from the inlet (1).
* Insert the plug (2) in the inlet.
* Remove the cover (3) from the filter shaker lever and unscrew the nut (4).
* Remove the filter shaker lever (5) from the cage stem. DO NOT APPLY FORCE ON
THE HEAD COVER
* Unlock the safety bolt (6).
* Release the closing band (7).
* Remove the head (8) from the cage stem (9), but do not lift the star filter
(10).
* Tilt the head (8) and lay it on a suitable surface, in order to not ruin the
plastic.
* Unscrew the ring (11).
* Remove the disc (12), the iron-rubber washer (13) and the absolute filter
(14).
* Place absolute filter (14) in a plastic bag, close the bag hermetically and
dispose of the filter in accordance with the laws in force.
* Insert a new absolute filter (14) with the same filtering characteristics as
the removed one.
* Install the iron-rubber washer (13) and the disc (12), then tighten the ring
nut (11).
* Reinstall the head (8) by inserting it on the cage stem (9).
* Reinstall the filter shaker lever (5) by inserting it into the cage stem (9)
and turning it as shown in the figure (26).
* Lock the lever with the nut (4), then reinstall the cover (3).
* Fasten the closing band (7).
* Tighten the safety bolt (6) again.

Longopac® replacement

* Prepare the bag holder with the inside part upwards and insert the Longopac
inside the groove on it. Pull off the Longopac inner end for at least 250 mm,
put the strap around the support as shown in the figure, tighten it by
leaving free the excess part of the inner end pulled off previously. Properly
arrange the excess Longopac inside the groove (1).
* Pull off the Longopac outer end, turn it down and close it with the proper
band (2-3).
* Draw near the bag holder to be placed under the hopper cone, insert the pins
into the slots and turn the system to lock it at the upper cylinder (4).
* Pull down the bag closed by the band and lay it on the tray. Then, by means
of the 2nd supplied belt, fasten the inner end (250 mm-long), which have been
previously removed, above the gasket on the hopper (5).

At the end of a cleaning session

* Turn off the vacuum cleaner and remove the plug from the socket.
* Wind the connection cable.
* Clean the vacuum cleaner as described in the “Maintenance, cleaning and
decontamination” paragraph.
* Store the device in a dry place, out of reach of unauthorized people.
* Lock the caster brakes .
* Shut the inlet with the appropriate plug when the vacuum cleaner is
transported or not being used.

Tightness inspection

Hoses check
Make sure the connecting hoses are in a good condition and correctly fixed.
If the hoses are damaged, broken or badly connected to the unions, they must be
replaced.
When sticky materials are collected, check for possible clogging along the hose,
in the inlet and on the baffle plate inside the filtering chamber.
To clean, scrape the inlet from the outside to remove deposits.

Hopper gasket check
Ensure that the Longopac® bag is tight with the gasket . The gasket must be
replaced if it is torn, cut, etc…

Clapet gasket check
Replace the gasket if it is not tight, or if it is torn, cut, etc.

Wiring diagrams

ItemTypeDescriptionQtyQ14083901814Switch 2 pole1Q24083901814Switch 2 pole1

PROCEDURE FOR LONGOPAC® SYSTEM INSTALLATION

1. Remove the holder
2. Insert the Longopac® bag and cut the connections
3. Prepare the bag on the stand, pull out the end and start
4. Place the holder on the vacuum cleaner
5. “Duck-neck” closure of the bag with adhesive tape

Procedure for hose removal

1. Remove the hose, including its coupling, from the vacuum cleaner
2. Place the vacuum plug
3. Roll the hose
4. Thread the two ends into each other
5. Use a belt or tape to transport and store away from dust

RECOMMENDED SPARE PARTS

The following is a list of spare parts that should be kept ready at hand in
order to speed up maintenance operations. Refer to the manufacturer’s spare
parts catalogue when ordering spare parts.

Description

Blastrac PN

HQV PN

Standard filter

4081701390

–

Filter ring gasketZ8 17025533344701 Hopper gasket
Longopac®4089100872533541601 Filter clamp4084001291533238601

Absolute filter

4081701384

533551101

Longopac®

4084000956

534073301

120V 1000W Motor

4085400026

–

Brushes (carbon) for 120V motors (2 brushes)

40000886

533857001

TROUBLESHOOTING

ProblemCauseRemedy

The vacuum cleaner does not start

Lack of power supply

Check for power at the socket.

Check the condition of the socket and the cable. Ask for assistance to be
performed by a qualified manufacturer’s technician.

The vacuum cleaner revolutions increase

Clogged primary filter

Use the filter shaker (models with manual filter shaker). Replace it if this is
not sufficient.Clogged vacuum hoseCheck the vacuum hose and clean it.

Dust leaks from the vacuum cleaner

The filter is tornReplace it with another of identical type.

Inadequate filter

Replace it with another of a suitable category and check.Noisy motorsMotor
brushes (carbon) worn or brokenRemove and replace the (carbon) motor brushes.

Electrostatic current on the vacuum cleaner

Missing or inefficient grounding

Check all ground connections. In particular on the vacuum inlet fitting; replace
the hose with an antistatic hose.

DOCUMENTS / RESOURCES

BLASTRAC BDC-22 110V Dust Collector [pdf] Instruction Manual
BDC 22, 110V Dust Collector, BDC 22 110V Dust Collector

REFERENCES

* 📧info@blastrac.com
* Surface Preparation Technologies - Home - Blastrac
* Surface Preparation Technologies - Home - Blastrac
* Blastrac Europe | Equipment and Tools for Surface Preparation
* Nilfisk Global | Nilfisk
* Nilfisk Global | Nilfisk

* VonHaus 3500179 50L Dust Collector Instruction Manual

VonHaus 3500179 50L Dust Collector Please read all instructions carefully
before use and retain for future reference. ALWAYS…

* AIRBO 500352 Dust Bag For Dust Free Working Instruction Manual

AIRBO 500352 Dust Bag For Dust Free Working Instruction INSTRUCTION GUIDE
Exclusively produced for AIRBO by Klop Innovations…

* MAYTONi F013-22-W Ceiling Instructions

MAYTONi F013-22-W Ceiling Instructions Product Overview Specification
Collection: Modern Series: Iceberg Model: F013-22-W Ceiling Ceiling Product
Dimension 2…

* ROCKLER Dust Right 650 CFM Dust Canister Filter Instructions

GENERAL SAFETY WARNINGS This product is designed only for specific
applications as defined in the instructions and should…

April 7, 2022April 28, 2022Posted inBLASTRACTags: 110V Dust Collector, BDC 22,
BDC 22 110V Dust Collector, BLASTRAC

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