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Search for:


WELDED WIRE MESH



What is welded wire mesh How to specify Materials How it’s made Welded Wire
Products Need a quote?


WHAT IS WELDED WIRE MESH?



Welded wire mesh (sometimes called welded wire fabric) is a metal mesh
constructed with perpendicular wires that fuse together at their intersections
using a resistance welding process. The resulting weld points secure the wires
in a fixed grid that holds its shape. The lack of movement between wires helps
to create a sturdy and durable material that exceeds expectations.

What sets us apart? Banker Wire boasts over 125 years of expertise in wire mesh
manufacturing. Today, we continue to produce dependable mesh solutions tailored
to a diverse range of applications. Our welded wire mesh is trusted by
professionals across various industries, including industrial, agricultural, and
architectural sectors, for crafting infill panels, machine guards, security
cages, and beyond. Every mesh product is made to order, ensuring each customer
receives precisely what they require. Whether selecting from our extensive range
of standard specifications or exploring our abundant customization options,
Banker Wire has the perfect welded wire mesh solution for you.




WELDED WIRE PRODUCTS



Banker Wire’s selection of wire mesh products is extensive, and every
specification is customizable. We make all orders on demand, designed and
manufactured to meet your exact specifications. View our standard products
below.

Wire Mesh FinderIndustrial Wire Mesh FinderBrowse our extensive selection of
industrial wire mesh. Filter and sort to find a product that suits your needs.
Ornamental GalleryOrnamental Welded Wire MeshA selection of welded wire mesh
that is designed with a focus on aesthetics and style.
 

Want some help? Our friendly and knowledgeable sales team is happy to answer
your questions, help you narrow down the right mesh, or start a quote for your
next order.

Contact Us



HOW TO SPECIFY WELDED WIRE MESH



Collaborating with a welded wire mesh manufacturer empowers you with order
customization. When precision is paramount, having access to a diverse range of
options is crucial. When specifying your mesh requirements, it’s essential to
consider several factors.

 * Wire Spacing – Welded wire mesh can feature square or rectangular grids,
   defined by either clear openings or center-to-center wire spacing (“Mesh”).
   The spacing can be uniform across the panel or varied to meet specific
   industry and application needs.
 * Wire Diameter – Most welded wire mesh specifications utilize round
   cross-section wire. It’s advisable to express diameters in decimals of an
   inch or in millimeters to prevent confusion.
 * Panel Sizes and Edge Conditions – Welded wire mesh panels can be tailored to
   custom sizes and shapes, based on preferred width and length dimensions.
   Additionally, options for trimmed or untrimmed edge conditions are available.

Learn more about our Welded Wire Basics



QUALITY IS OUR GOAL



With over 125 years of experience, we’ve learned that quality is paramount.
That’s why at Banker Wire, we adhere to stringent internal standards in
manufacturing all our products. This ensures the highest level of quality and
consistency in our welded wire mesh. Throughout each production cycle, we
meticulously inspect panels for dimensions, squareness, and strength, ensuring
every sheet meets our rigorous standards and maintains uniformity.

Yet, quality goes beyond mere testing. Recognizing the value of time, we
prioritize efficiency at Banker. Over the years, we’ve honed manufacturing
methods that guarantee top performance. Our equipment undergoes regular
enhancements, and our staff receives ongoing training, ensuring our customers
always receive optimal value without compromising the exacting standards that
define Banker Wire.

Learn more about our Quality Standards




OUR WELDING EQUIPMENT



Our approach to manufacturing is to bring you, the customer, the highest quality
product possible. Therefore, we make efficiency a priority. By investing in our
equipment and our staff we make sure you’re delivered exceptional wire mesh at
an unbeatable value. With our numerous CNC grid welders and jig welders we
provide:

 * Customizable patterns
 * Small to large production runs
 * Panels up to 78” wide and 240” long
 * Openings as small as ½” in rectangular patterns, 1” in square patterns
 * No maximum opening limit
 * Wire diameters from 0.105” to 0.375”
 * Trimmed and untrimmed edge conditions

Our equipment doesn’t stop at looms and welders. Banker Wire also offers a
variety of fabrication options. Framing, cutting, forming, and additional
welding services are also available to our customers.

Learn more about our Fabrication Capabilities 



MATERIALS FOR WELDED WIRE MESH



Banker Wire maintains the largest selection of Raw Materials for our products. 
Our selected inventory of wire comes from vendors that always meet our high
standards of quality and consistency. To provide our customers with the best
metal mesh product options, we offer a variety of materials for use in both
standard and ornamental patterns. Our welded wire mesh is available in:

 *   Stainless Steels
 *   Galfan®
 *   Pre-Galvanized
 *   Plain Steel
 *   Weathering Steel

Banker Wire manufactures all products in a bare, mill-finished condition. This
process supports our goal to produce superior welded wire mesh efficiently,
bringing you the best value possible. Every production run records and uses
materials that are inspected and certified before manufacturing. Wire mill
certificates of compliance are always available upon request, free of charge.

Learn more about Raw Materials 




SECONDARY FINISHES



Raw materials react to their local environment in varying ways. The addition of
Secondary Finishes can help materials look and perform at their peak. Banker
Wire utilizes trusted outside vendors for secondary finishing. We are happy to
facilitate the process to deliver you a ready to install product.

There are several popular forms of secondary finishing available for our welded
wire mesh. Hot Dip Galvanizing (galv-after) is an alternative to pre-galvanized
wire. In this process, submerging the completed mesh panel into a tank of molten
zinc creates a long lasting sacrificial layer across all surfaces. Powder
Coating is the process of adhering fluidized powder to the wire mesh. This is a
cost-effective way to add color to any project. Decorative Plating adds a thin
layer of brass, nickel, chrome, or copper to the mesh, enhanced with bright or
antique finishes. We recommend decorative plating for use only in interior
applications.

Learn more about Secondary Finishes 



HOW IS WELDED WIRE MESH MADE?

Are you curious about how we make welded wire mesh? Take a look at our
informational video to see the process in action.

To begin, the operator lays out line wires (also called long wires) on a pattern
board. This sets the panel’s spacing width. Cross wires are then fed into a
hopper. Programming is set to drop one at a time onto the line wires. Once in
place, the cross wires are resistance welded at each intersection. This sets the
panel spacing length. The panel then advances after each weld. This welding
process repeats until each sheet finishes. The panel is then removed from the
welder, and the next begins. To learn more about our products, visit our basics
page below.

Learn the basics of Welded Wire Mesh
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Banker Wire is your quality driven manufacturing partner for woven and welded
mesh.
Inquire now or call 262-363-6120.

 


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