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MANUFACTURING IMPROVEMENT MADE EASY BY VORNE
FREE TRIAL


MONITOR ANY MACHINE.


ANY PROCESS.


ANYWHERE.

IoT that scales from machine to enterprise.

Book a Demo
45+countries
30,000+installations
$4,190one time cost
1day to install


REAL-TIME PRODUCTION MONITORING SYSTEM




XL IS THE SIMPLEST AND FASTEST WAY TO MONITOR AND IMPROVE PRODUCTION

XL is a standalone device that includes I/O to communicate with your process, a
scoreboard for your operators, and built-in reporting for your managers. XL
seamlessly scales from machine to enterprise.

XL works on any discrete manufacturing process. That’s one of the reasons it’s
used on 30,000+ installations in 45+ countries. Additional benefits of XL
real-time production monitoring include:

 * No software to install
 * No servers to maintain
 * No recurring fees
 * No contracts

 * Unlimited users
 * Free 90-day trial
 * Free technical support
 * Free software updates

“

Our CEO personally came in and saw how big of an impact XL had made. He was
amazed at the gains it provided compared to the cost. We were considering a
trial of another system – but the cost of the trial exceeded the cost of
outfitting our entire plant with XL!

M.C. | Industrial Automation Engineer | Global Confectionary Manufacturer

Start a Trial


IS XL PRODUCTION MONITORING RIGHT FOR YOU?

Here is a quick test of whether XL is right for you.

 * Are you tracking production with spreadsheets?
 * Do you lack accurate or actionable data?
 * Do you have a system, but it’s too hard to use?

XL eliminates manual data capture. Spend your time interpreting data, not
tracking it.

XL measures with millisecond precision, removing human bias. Fair warning, you
may be shocked to discover your true downtime and the amount of time lost to
slow cycles and small stops.

XL creates a “data democracy,” where information and reporting is accessible to
everyone. We are amazed by how many XL customers have MES or SCADA systems, but
cannot get the information they need.





“

After three days, our team was producing at 115% of plan and set a new
production record. At the end of the shift our plant floor team broke into
applause! That’s why every line is getting an XL.

C.T. | Lean Improvement Team | Global Imaging Products Manufacturer

Learn More


AS EASY AS 1, 2, 3

XL provides built-in and customizable real-time production reports for unlimited
users, out of the box. It is a hardware appliance that easily scales up from one
machine, to one plant, to your entire enterprise. Buy exactly what you need,
exactly when you need it.


SENSOR

Wire one or two sensor inputs from an existing machine photo-eye, relay,
proximity switch, or encoder to XL.




SCANNER

Plug a barcode scanner into XL to make it easy for operators to start part runs
and scan down time reasons. Print barcodes right from XL.




NETWORK

Connect XL to your network and provide an IP address. No software installation
required, access everything through your browser.

The most important feature of XL is easy. We call it XL Easy.

 * Easy to Buy: There is zero risk since we recommend that ALL new users start
   with a free 90-day trial.
 * Easy to Install: You can be literally up and running in hours (as shown
   above).
 * Easy to Use: Dozens of built-in reports enable you to analyze data
   immediately. Drag-and-drop widgets enable you to develop your visuals exactly
   how you want them.



“

XL is exactly what we were looking for! The best thing about it is that it was
so easy to install. Add the fact that we didn’t have to deal with software to
see our real-time data and XL is a real winner.

D.G. | Plant Manager | Hospitality and Healthcare Products and Services

Request a Quote


ANY REPORT. ANY MACHINE. ANY TIME. IN REAL TIME.

Our patented reporting technology creates a level playing field across your
enterprise. With XL on every process, instantly generate reports for a process,
area, plant, division, or your entire enterprise. Every XL includes a powerful
embedded webserver so there’s no software to install, and your data is instantly
available to every user on your network.




YOUR DATA. YOUR WAY.

Immediately leverage the data XL collects with built-in reports like OEE,
Downtime, TEEP, Changeover, Top Losses, and Total Production Timeline. Even
better – create custom dashboards, reports, and export files to organize exactly
the information you want in exactly the way you want to see it. With over 100
metrics and more than 20 dimensions available in real-time and historically –
you have a wealth of actionable information to mine. And your data is not locked
in a silo – you can export it to Microsoft Excel with a single click.






INSTANT ALERTS. EMAILED REPORTS. AUTOMATED UPDATES.

XL Enterprise™ is the cloud component of Vorne’s Industrial IoT platform for
manufacturing. It receives real-time production monitoring information from your
XL Productivity Appliances™ to automatically:

 * Send email and text message alerts based on real-time production metrics.
 * Send alerts when your process stops, runs slow, nears the end of a
   changeover, has an OEE score below expectations, etc.
 * Escalate issues from line-level personnel to your senior leadership team.
 * Eliminate manual shift reporting with emailed shift reports.
 * Update XL with new features as we release them.

Unlike most cloud applications for manufacturing, XL Enterprise™ is entirely
optional, and many of its services are free. We completely understand that most
companies don’t want to be locked into costly subscription-based services.


Learn More


DRIVE IMPROVEMENT. AT EVERY LEVEL.


OPERATIONAL. TACTICAL. STRATEGIC.

XL provides you with a single source of production data. Detailed. Accurate.
Timely. Precise. One data foundation to drive change across all roles and
responsibilities.

 * Operators focus on what they can improve in the next few hours. Get the line
   to speed. Quickly react to down events. Meet the changeover target.
 * Supervisors focus on driving improvement across days or weeks. Analyze a
   problematic part. Set shift targets. Use data to be proactive – not reactive.
 * Leadership focuses on change that spans months or longer. Launch a project.
   Set goals. Compare investment to results.

With XL – your data aligns your team. Naturally. Everyone works from the same
set of information towards the same set of goals.


“

After we installed and deployed the Vorne XL800 Productivity Appliances we
analyzed the data, and started understanding our underlying issues. We
benchmarked our primary line and recorded an OEE Score of 45%. The XL800 gave us
the tools to track and eliminate our downtime, and improve our productivity. 10
weeks later we are hitting 60% OEE and still making improvements.

D.G. | Operations Manager | Grain Milling and Packaging Company

Drive Improvement


THIS SHIFT. EMPOWER OPERATORS.


OPERATIONAL

Your operators need answers to two simple questions:

 * What do we need to make this shift?
 * Are we on target?

The XL scoreboard answers these questions in real-time. If Efficiency is 100% or
better – your operators are on track to “win the shift”. We see time and time
again that keeping things simple achieves better results. So keep it simple. Use
the built-in scoreboard configuration or select from 100+ included metrics.

The scoreboard drives the first wave of productivity improvement with XL.


“

When we installed Vorne displays…the target rate for one of the lines was
inadvertently set higher than was planned. A few hours later when the plant
manager glanced at the display, he was amazed to see…the line was running at
127% of plan simply because the goal was there!

A.C. | Manufacturing Consultant | Manufacturing Consulting Firm

Empower Your Operators


THIS WEEK. IMPROVE DAILY MEETINGS.


TACTICAL

How do world-class manufacturing companies ensure their production meetings are
effective? By basing them on accurate, actionable, up-to-date data.

 * Are you relying on manually collected, inaccurate, or out-of-date data?
 * Are decisions based on opinions – or data?

With XL you are just a click away from more effective daily meetings. Start with
one of our built-in reports or create your own dashboard report.

Improved production meetings drives the second wave of productivity improvement
with XL.


“

Nobody offers us the “bang for the buck” that we’re seeing with our Vorne XL800
systems. I’m a big fan of the Advanced Analytics! With a few mouse clicks I can
analyze historical data from each of my assemblies. I’m also using Advanced
Analytics to plot charts for the shifts to see how they stack up against each
other.

M.H. | Plant Engineer | Tier 1 Automotive

Improve Meetings


THIS MONTH. ATTACK THE RIGHT LOSS.


STRATEGIC

Most companies try to accomplish too much and end up achieving too little. Why?
They focus on the wrong things.

 * Do you know your top 10 losses?
 * Which are improving?
 * Which are getting worse?

The XL Top Losses report ranks every loss in terms of time. Every down reason.
Slow cycles. Small stops. Startup rejects. Production rejects. Changeovers. All
ranked by impact and presented in one page. With trend information that
instantly shows you where you are improving and where things are getting worse.
Banish assumptions. Allocate resources where you will see the biggest
improvement for the least effort.

Top losses and other analytics drive the third wave of improvements with XL.


“

When I joined my last plant our OEE was 30%. Each month we picked a focus metric
from the XL800 and trained the team on that metric. I show everyone how it
affects the line and then we work together to drive up the number. We steadily
improved, and when I left the plant our OEE was 74%!

W.M. | Operations Manager | Food Manufacturing Plant

Improve Your Bottom Line


WE MAKE IT EASY. FOR YOU.

Did you know that more than 1,000 companies have started their XL deployment
with a free 90-day trial? In fact, we encourage every new customer to start with
a trial. At the end of the day – what really matters is how well XL works for
you. XL trials follow a simple 5-step process:

See. Talk one-on-one with one of our manufacturing experts about your process.
We’ll show you XL and focus on your questions and your challenges.



Order. Provide a purchase order or credit card to start your trial. Pay nothing
unless you keep XL.



Install. Our experts will guide you through installing and configuring XL using
web applications and our trial roadmap.



Optimize. We’ll help you understand, interpret, and leverage all the new
information and insights from XL to drive improvement and promote change.



Expand. Like XL? Take advantage of a special rollout discount to add XL to other
processes in your plant. XL seamlessly scales from machine to enterprise.


“

I read every customer comment on your web site before I decided to try the XL600
and have to admit that I simply didn't believe them. I am now a true believer
and customer. Not only is your XL600 an outstanding product but your technical
support is the best I've ever encountered!

J.C. | Engineering Manager | Wheel and Drive Manufacturer

Book a Webinar


BUILT ON BEST PRACTICES

XL leverages the knowledge and expertise of the same team that writes and
publishes OEE.com and LeanProduction.com. It thoroughly integrates a whole host
of industry best practices including OEE, TEEP, Six Big Losses, Theory of
Constraints, SMED, Continuous Improvement, and Short Interval Control. And it is
designed to be easy. XL easy. Because a powerful product only creates change
when it is used. By you.

Are you ready to create change?


“

Two years ago we brought in XL as part of our lean program. We wanted to measure
and improve efficiency on seven lines. Over this time we have increased our OEE
by an average of 20 points and our downtime is down to 20%.

D.G. | Plant Manager | Hospitality and Healthcare Products and Services

Book a Demo
Vorne | 1445 Industrial Dr., Itasca IL, 60143 USA | +1.630.875.3600 |
info@vorne.com© 2011-2023 Vorne Industries Inc. All Rights Reserved | Privacy
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