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INDUSTRIAL ROBOTS: LIMITATIONS AND SOLUTIONS

2023-06-20 4 min read

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Today, industrial robots are used in almost all industries – from automotive to
plastics and medical technology. They bring many benefits to manufacturing
facilities and are paving the way for the smart factories of the future.
Nevertheless, there are certain limitations manufacturers should consider when
choosing their robotic equipment.

The demand for automated processes is on the rise, and the market for industrial
robots is projected to reach USD 31.3 billion by 2028, according to Fortune
Business Insights. As manufacturers recognize the potential benefits of
implementing robots in their operations, it is essential to acknowledge the
limitations associated with these machines. In this blog, we will explore three
key limitations of industrial robots—affordability, safety, and training—and
provide insights on how manufacturers can overcome these challenges.


AFFORDABILITY

Industrial robots often require a significant upfront investment, including
installation and configuration costs. Moreover, manufacturers must consider
ongoing maintenance expenses and the need for additional components.  

Similarly, robotics is a constantly evolving industry, with upgraded machines
always appearing on the market. Investing in new robots regularly might be a
struggle for some companies, particularly smaller ones that could go bankrupt in
the attempt to keep up with industrial trends. 

However, industrial robots can help manufacturers cut costs in different areas.
They can reduce production costs and increase profits by optimizing work. With a
clear investment strategy and financial plan, robots are most likely to bring a
fast return on investment. Another cost-effective option is to invest in
reconditioned robots, which offer similar efficiency and operability at a
fraction of the cost of new ones.


SAFETY

Industrial robots have always been considered somehow dangerous on the factory
floor. And for good reason – they are big, hulky pieces of equipment that can
move at very fast speeds. Older machines even lack the sensory capabilities to
detect nearby humans, making them prone to dangerous collisions and accidents.
For this reason, many manufacturers add cages or dividers to separate robots
from their human co-workers.



However, advancements in technology have led to the emergence of collaborative
robots (cobots) that are specifically designed to work safely alongside humans.
Regulatory practices have also been implemented to enhance the safety of both
traditional industrial robots and cobots.

While absolute safety is still a work in progress, ongoing advancements such as
light curtains, laser scanners, and presence-sensing devices are widely accepted
as effective methods for improving human safety. Additionally, conducting
individual risk assessments of production lines and providing comprehensive
training to workers on how to react in potential accidents can further enhance
workplace safety.


HARDER TO TRAIN

Industrial robots require expert programming and training, necessitating the
hiring of experienced engineers and programmers during installation. Even
experienced personnel may need retraining as new software or robot models enter
the market. Incorrect programming can lead to malfunctions and pose risks to
those working nearby.

However, in recent years a new method of training robots has been implemented –
the no-code or low-code programming. It allows employees with less coding
experience to configure a robot using visual modelling and drag-and-drop user
interfaces. Due to the easy-to-use format of no-code and low-code platforms,
robots can also be reprogrammed for different jobs by just adjusting their arm.
While companies would once require multiple robots, now a simple adjustment can
be made by a non-technical person, saving companies time, space and money.  

The trend of low and no-coding platforms is rising, with 84 per cent of
enterprises in the US, UK, Canada and Australia implementing low-code
development platforms to lessen coding needs.

Industrial robots undoubtedly offer significant benefits, streamlining
production and providing a fast return on investment for manufacturers. However,
it is crucial to address their limitations proactively. By implementing
effective planning, exploring cost-saving options, prioritizing safety measures,
and adopting new training technologies, manufacturers can overcome the
challenges associated with industrial robots and fully leverage their potential
in building smart factories of the future.

If you want to keep informed with advancements in industrial robotics, visit
www.euautomation.com. 

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