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Discover quality with a free consumable sample!
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 * Sectioning
    * Sectioning
    * Abrasive Blades
       * Abrasive Blades
       * 10-Inch
       * 12-Inch
       * 14-Inch
       * 16-Inch
   
    * Precision Blades
       * Precision Blades
       * 3-Inch
       * 4-Inch
       * 5-Inch
       * 6-Inch
       * 7-Inch
       * 8-Inch
   
    * Cutting Fluid

 * Mounting
    * Mounting
    * Compression Mounting
       * Compression Mounting
       * All Resins & Powders
       * Phenolic
       * Transacrylic
       * Epoxy (Glass-Reinforced)
       * Diallyl Phthalate
       * Conductive Resins
       * Accessories
   
    * Castable Mounting
       * Castable Mounting
       * Acrylic
       * Epoxy
       * Polyester
       * Accessories

 * Grinding
    * Grinding
    * Silicon Carbide
       * Silicon Carbide
       * Grinding Papers (Adhesive Backing)
       * Grinding Papers (Plain Backing)
   
    * Alumina
       * Alumina
       * Grinding Papers (Adhesive Backing)
       * Grinding Papers (Plain Backing)
   
    * Zirconia
    * Diamond Grinding
       * Diamond Grinding
       * 8-Inch
       * 10-Inch
       * 12-Inch
   
    * Lapping Films
       * Lapping Films
       * 8-Inch
       * 10-Inch
       * 12-Inch
   
    * Belts, Rolls & Powders

 * Polishing
    * Polishing
    * Polishing Pads
       * Polishing Pads
       * 8-Inch
       * 9-Inch
       * 10-Inch
       * 12-Inch
       * 14-Inch
   
    * Diamond Abrasives
       * Diamond Abrasives
       * Polycrystalline
       * Monocrystalline
       * Diamond Lube Extender
   
    * Final Polishing
       * Final Polishing
       * Alumina Powders & Slurries
       * Colloidal Silica & CMP
   
    * Etching & Cleaning

 * Hardness Testing
 * Back Home

 * 
 * 
 * 
 * 

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 * Sectioning
   * Abrasive Blades
     * 10-Inch
     * 12-Inch
     * 14-Inch
     * 16-Inch
   * Precision Blades
     * 3-Inch
     * 4-Inch
     * 5-Inch
     * 6-Inch
     * 7-Inch
     * 8-Inch
   * Cutting Fluid
 * Mounting
   * Compression Mounting
     * All Resins & Powders
     * Phenolic
     * Transacrylic
     * Epoxy (Glass-Reinforced)
     * Diallyl Phthalate
     * Conductive Resins
     * Accessories
   * Castable Mounting
     * Acrylic
     * Epoxy
     * Polyester
     * Accessories
 * Grinding
   * Silicon Carbide
     * Grinding Papers (Adhesive Backing)
     * Grinding Papers (Plain Backing)
   * Alumina
     * Grinding Papers (Adhesive Backing)
     * Grinding Papers (Plain Backing)
   * Zirconia
   * Diamond Grinding
     * 8-Inch
     * 10-Inch
     * 12-Inch
   * Lapping Films
     * 8-Inch
     * 10-Inch
     * 12-Inch
   * Belts, Rolls & Powders
 * Polishing
   * Polishing Pads
     * 8-Inch
     * 9-Inch
     * 10-Inch
     * 12-Inch
     * 14-Inch
   * Diamond Abrasives
     * Polycrystalline
     * Monocrystalline
     * Diamond Lube Extender
   * Final Polishing
     * Alumina Powders & Slurries
     * Colloidal Silica & CMP
   * Etching & Cleaning
 * Hardness Testing
 * Back Home

0
 * Sectioning
 * Mounting
 * Grinding
 * Polishing
 * Hardness Testing
 * Back Home

NEW METALLOGRAPHIC CONSUMABLES SHOP
FROM PACE TECHNOLOGIES

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BEST SELLER

SILICON CARBIDE PAPERS

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PRECISION
CUTTING
BLADES

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POLYCRYSTALLINE DIAMOND ABRASIVES

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POLISHING PADS

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ULTRATHIN EPOXY
RESIN

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SHOP BY COLLECTION

CuttingMountingGrindingPolishing

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Resin Scoop 30ml, MS-1000-30 $3.00 /

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Large Utility Gloves, Gloves $12.50 /

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Disposable Protective Gloves, GLOVES-100 $25.00 /

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Silicon Mold Release, MR-1000 From $19.50 /

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Premium Glass Filled Epoxy Resin, EPF-2500 From $195.00 /

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EPOCOMP Fine Epoxy Resin, EPF-2201 From $155.00 /

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EPOCOMP Glass-Reinforced Epoxy Resin, EP-2201A From $145.00 /

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Diallyl Phthalate Compression Resin (Blue), DY-2301A From $155.00 /

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Conductive Premium Compression Mounting Resin (Graphite), CONDUCTO-G From
$105.00 /

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Conductive Premium Compression Mounting Resin (Copper), CONDUCTO-CU1000 From
$135.00 /

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Conductive Compression Mounting Resin (Copper), CONDUCTO-CU From $72.00 /

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Conductive Compression Mounting Resin (Graphite), CONDUCTO From $40.50 /

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TRANSACRYLIC Mounting Powder (Transparent), CM-2501A From $52.50 /

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Premium Phenolic Powder (Red), CM-2500R From $45.00 /

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Premium Phenolic Powder (Green), CM-2500G From $45.00 /

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Premium Phenolic Powder (Black), CM-2500B From $38.00 /

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12" SiC Grinding Papers with PSA backed, 320 grit, SIC-320P12 From $84.00 /

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14" Double-sided adhesive, 10/box, DSA-14 $80.00 /

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12" Double-sided adhesive , 10/box, DSA-12 $67.00 /

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10" Double-sided adhesive, 10/box, DSA-10 $55.00 /

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8" Alumina Grinding Papers with PSA backed, 1200grit, 100/box, ALO-1200P8-100
$132.00 /

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8" Alumina Grinding Papers with PSA backed, 500grit, 100/box, ALO-500P8-100
$132.00 /

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8" Alumina Grinding Papers with PSA backed, 220grit, 100/box, ALO-220P8-100
$132.00 /

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8" Alumina Grinding Papers with Plain backed, 120 grit, 100/box, ALO-2108-P1200
$78.00 /

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8" Alumina Grinding Papers with Plain backed, 500 grit, 100/box, ALO-2108-P500
$78.00 /

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8" Alumina Grinding Papers with Plain backed, 220 grit, 100/box, ALO-2108-P220
$78.00 /

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10" Alumina Grinding Papers with PSA backed, 1200 grit, 100/box, ALO-1200P10-100
$158.00 /

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10" Alumina Grinding Papers with PSA backed, 500 grit, 100/box, ALO-500P10-100
$158.00 /

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10" Alumina Grinding Papers with PSA backed, 220 grit, 100/box, ALO-220P10-100
$158.00 /

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10" Alumina Grinding Papers with Plain backed, 1200 grit, 100/box,
ALO-2110-P1200 $132.00 /

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10" Alumina Grinding Papers with Plain backed, 500 grit, 100/box, ALO-2110-P500
$132.00 /

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10" Alumina Grinding Papers with Plain backed, 220 grit, 100/box, ALO-2110-P220
$132.00 /

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8" CERMESH metal mesh Polishing Pad with PSA backed, CMESH-2008 $102.00 /

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9" CERMESH metal mesh Polishing Pad with PSA backed, CMESH-2009 $155.00 /

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10" CERMESH metal mesh Polishing Pad with PSA backed, CMESH-2010 $175.00 /

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12" CERMESH metal mesh Polishing Pad with PSA backed, CMESH-2012 $215.00 /

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14" CERMESH metal mesh Polishing Pad with PSA backed, CMESH-2014 $299.00 /

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8" POLYPAD Polishing Pad with PSA backed, PP-6008 $68.00 /

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9" POLYPAD Polishing Pad with PSA backed, PP-6009 $90.00 /

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10" POLYPAD Polishing Pad with PSA backed, PP-6010 $105.00 /

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12" POLYPAD Polishing Pad with PSA backed, PP-6012 $120.00 /

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14" POLYPAD metal mesh Polishing Pad with PSA backed, PP-6014 $175.00 /

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8" TEXPAN Polishing Pad with PSA backed, TP-5008 $60.00 /

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9" TEXPAN Polishing Pad with PSA backed, TP-5009 $78.00 /

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10" TEXPAN Polishing Pad with PSA backed, TP-5010 $95.00 /

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12" TEXPAN Polishing Pad with PSA backed, TP-5012 $125.00 /

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14" TEXPAN metal mesh Polishing Pad with PSA backed, TP-5014 $185.00 /

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8" Black Chem 2 Polishing Pad with PSA backed, BC2-8008 $135.00 /



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16" Diamond Abrasive Blade, DMAX-400 $1,495.00 /

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14" Diamond Abrasive Blade, DMAX-350 $1,050.00 /

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12" Diamond Abrasive Blade, DMAX-305 $975.00 /

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10" Diamond Abrasive Blade, DMAX-250 $790.00 /

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10" Abrasive Blade, MAX-A250 $265.00 /

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12" Abrasive Blade, MAX-A300 $310.00 /

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14" Abrasive Blade, MAX-A350 $405.00 /

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16" Abrasive Blade, MAX-A400 $465.00 /

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10" Abrasive Blade, MAX-C250 $265.00 /

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12" Abrasive Blade, MAX-C300 $310.00 /

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14" Abrasive Blade, MAX-C350 $405.00 /

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16" Abrasive Blade, MAX-C400 $465.00 /

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10" Abrasive Blade, MAX-D250 $215.00 /

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12" Abrasive Blade, MAX-D300 $250.00 /

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14" Abrasive Blade, MAX-D350 $340.00 /

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16" Abrasive Blade, MAX-D400 $445.00 /

Cutting / Sectioning


ABRASIVE CUTTING

Abrasive sectioning has primarily been used for sectioning ductile materials.
Examples include metals, plastics, polymer matrix composites, metal matrix
composites, plastics and rubbers. The proper selection of an abrasive blade
requires an understanding of the relationship between the abrasive particle,
abrasive bonding and the specimen properties.

Today's high performance abrasive blades use alumina or silicon carbide
abrasives. Alumina is a moderately hard and relatively tough abrasive which
makes it ideal for cutting ferrous metals. Silicon carbide is a very hard
abrasive which fractures and cleaves very easily. Thus, silicon carbide is a
self-sharpening abrasive and is more commonly used for cutting nonferrous
metals.

The hardness and wear characteristics of the sample determine which resin system
is the best-suited for abrasive cutting. In general, the optimum bonding
material is one that breaks down at the same rate as the abrasive dulls; thus,
exposing new abrasives for the most efficient and effective cutting operation.

Shop Abrasive Cutting

Cutting / Sectioning


PRECISION CUTTING

Precision wafer cutting is most commonly accomplished with diamond wafering
blades, however for some materials the use of cubic boron nitride (CBN) is the
more efficient wafering blade. In addition, optimal wafer cutting is
accomplished by maximizing the abrasive concentration and abrasive size, as well
as choosing the most appropriate cutting speed and load. The following table
provides the recommended parameters for precision wafering sectioning.

Precision wafer cutting is used for sectioning very delicate samples or for
sectioning a sample to a very precise location. Precision wafering saws
typically have micrometers for precise alignment and positioning of the sample,
and have variable loading and cutting speed control. Typical precision wafering
saws range in speeds from 50-1500 rpm or 300-3000 rpm. Higher speeds saws are
required for sectioning very hard materials such as ceramics, heat treated
steels and minerals.

Shop Precision Cutting

Mounting


COMPRESSION MOUNTING

Compression mounting is a critical process in metallography where metal samples
are embedded in a thermosetting or thermoplastic resin within a mold. This
method begins with preparing the metal sample through cutting and polishing to
achieve a smooth surface. The sample is then placed in a mold with the chosen
resin, and compression is applied using a machine to ensure the resin tightly
encapsulates the sample. This step is crucial for minimizing voids and securing
the sample for subsequent microscopic analysis.

Consumables essential for compression mounting include thermosetting resins like
epoxy or phenolic, molds or mounting cups, release agents, and compression
equipment. These materials are selected based on their ability to provide strong
bonds and minimal shrinkage upon curing, ensuring the integrity of the sample
during preparation and analysis. Compression mounting not only facilitates the
accurate examination of metal microstructures but also enhances the reliability
of findings in materials science and metallurgical research.

Shop Compression Mounting

Grinding / Polishing


GRINDING & POLISHING

Grinding and polishing in metallography are crucial steps for preparing metal
samples for microscopic examination. Grinding involves using abrasive particles
to remove material from the sample's surface, gradually smoothing it down to
achieve a flat and scratch-free finish. This step helps reveal the true
microstructure of the metal. Polishing follows grinding and involves using
progressively finer abrasives to further refine the surface, removing any
remaining scratches and producing a mirror-like finish that facilitates clear
microscopic observation.

The consumables commonly used in grinding and polishing include abrasive papers
or discs with varying grit sizes, diamond suspensions or pastes for
high-precision polishing, lubricants or coolants to prevent overheating and
damage to the sample, and polishing pads. These consumables are chosen based on
their ability to effectively remove material and achieve the desired surface
quality without introducing artifacts that could affect subsequent microscopic
analysis.

Shop Grinding

Polishing


VIBRATORY POLISHING

Vibratory polishing is a common method in metallography used to achieve a smooth
and reflective surface on metal samples. In this process, the prepared metal
samples are placed in a vibratory bowl or tub along with abrasive media and a
polishing compound. The vibratory action causes the media and compound to move
vigorously around the samples, effectively grinding and polishing the surfaces.
This action ensures consistent and uniform surface finishing across multiple
samples simultaneously.

Consumables used in vibratory polishing include CMP (Chemical Mechanical
Polishing) such as colloidal silica, polycrystalline alumina, and occasionally
additives like rust inhibitors or surfactants. These consumables are carefully
chosen based on the type of metal being polished and the desired finish.
Vibratory polishing is preferred for its efficiency in processing multiple
samples and for producing high-quality surfaces suitable for detailed
microscopic analysis.

Shop Polishing




QUALITY MATTERS. THAT'S WHY THOUSANDS OF CUSTOMERS WORLDWIDE TRUST US.


Company
 * About PACE
 * Contact Us
 * Terms and Conditions
 * Privacy Policy
 * Home Page

Products
 * Sectioning
   * Abrasive Blades
     * 10-Inch
     * 12-Inch
     * 14-Inch
     * 16-Inch
   * Precision Blades
     * 3-Inch
     * 4-Inch
     * 5-Inch
     * 6-Inch
     * 7-Inch
     * 8-Inch
   * Cutting Fluid
 * Mounting
   * Compression Mounting
     * All Resins & Powders
     * Phenolic
     * Transacrylic
     * Epoxy (Glass-Reinforced)
     * Diallyl Phthalate
     * Conductive Resins
     * Accessories
   * Castable Mounting
     * Acrylic
     * Epoxy
     * Polyester
     * Accessories
 * Grinding
   * Silicon Carbide
     * Grinding Papers (Adhesive Backing)
     * Grinding Papers (Plain Backing)
   * Alumina
     * Grinding Papers (Adhesive Backing)
     * Grinding Papers (Plain Backing)
   * Zirconia
   * Diamond Grinding
     * 8-Inch
     * 10-Inch
     * 12-Inch
   * Lapping Films
     * 8-Inch
     * 10-Inch
     * 12-Inch
   * Belts, Rolls & Powders
 * Polishing
   * Polishing Pads
     * 8-Inch
     * 9-Inch
     * 10-Inch
     * 12-Inch
     * 14-Inch
   * Diamond Abrasives
     * Polycrystalline
     * Monocrystalline
     * Diamond Lube Extender
   * Final Polishing
     * Alumina Powders & Slurries
     * Colloidal Silica & CMP
   * Etching & Cleaning
 * Hardness Testing
 * Back Home

Resources
 * Shop Search
 * Equipment Quote
 * Technical Information
 * Preparation Procedures
 * Safety Data Sheets

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