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Solenis: Introducing our new brand identity See how we’re evolving More information Close 686C6711-FB74-47F4-AFEE-14D0F9C09B39 * Markets * Food & Beverage Processing * Agriculture * Beverage * Dairy * Food Processing * Industrial * Biorefining * General Manufacturing * Life Sciences * Mineral Processing * Municipal * Oil & Gas * Power Generation * Refining & Chemical Processing * Specialties & Engineered Wood * Institutional * Commercial Laundry * Education & Government * Facility Management * Food Service * Healthcare * Hospitality * Retail * Pulp & Paper * Food & Beverage Paper Packaging * Graphic & Specialty Papers * Packaging * Pulp * Tissue & Towel * Pool & Spa * Commercial Pools & Spas * Residential Pools & Spas * Products & Services * Commercial Cleaning * Building Care & Floor Care * Consumer Brands * Dilution Control & Dispensing Systems * Diversey Consulting * Diversey Institute * Fabric Care * Infection Prevention * Kitchen Care * Personal Care * TASKI Cleaning Machines * Food & Beverage Production * Cleaning In Place Solutions * Farm Hygiene * Knowledge Based Services * Membrane Cleaning * Open Plant Cleaning * Packaging Hall * Processing Aids * Digital * Analyzers * Controllers * HexEvalTM Performance Monitoring Program * Internet Of Clean * OPTIXTM Applied Intelligence * SolenisTM Cloud * Industrial Processing * Biorefining Process Aids * Corrosion Inhibitors * Defoamers * Hygiene For Life Sciences * Microbiological Control Agents * Mineral Processing Aids * Oil & Gas Processing Aids * Scale Inhibitors * Pulp & Paper * Barrier Coatings * Colorants * Contaminant Control Agents * Pulp Mill Additives * Retention & Drainage Aids * Sizing Agents * Strength Additives * Surface Treatments * Tissue Making Additives * Water Treatment * Boiler Water Treatments * ClearPointSM Biofilm Detection & Control * Cooling Water Treatments * Raw Water Treatments * Recovery Boiler Treatments * Reverse Osmosis Membrane Treatments * Wastewater Treatments * Did You Know? * Sustainability * Strategic Vision * Sustainability Roadmap * Customer Stewardship * Sustainability Award Program * Social Responsibility * Creating Shared Value Programs * The Water Project * Environmental Responsibility * Governance & Compliance * Corporate Governance * Operating Principles & Certifications * Product Stewardship * Sustainability & Regulatory Library * About Us * About Solenis * Quick Facts * Our History * Executive Profiles * Global Footprint * Careers * Diversity, Equity & Inclusion * Students & Graduates * Why Choose Solenis * Suppliers * Memberships * Research & Development * Research & Development * Customer Applications Laboratories * Innovations * Packaging Center of Excellence * Resources * Blog * Brochures * Success Stories * Events * News Releases * Training Courses * Safety Data Sheets * Videos * Contact * Contact Solenis * Contact Diversey * Sales Contacts * Customer Service Contacts * Corporate Development * Media Relations * Investor Relations * Languages * English * 中文 * Deutsch * Français * Español * Português * SDS Library * U.S. Ingredients Portal * Solenis Cloud Login * Careers * Search * Close Menu * Languages * English * 中文 * Deutsch * Français * Español * Português * SDS Library * U.S. Ingredients Portal * Solenis Cloud Login * Careers * Search * Markets FOOD & BEVERAGE PROCESSING INDUSTRIAL INSTITUTIONAL PULP & PAPER POOL & SPA * Food & Beverage Processing * Agriculture * Beverage * Dairy * Food Processing * * Biorefining * General Manufacturing * Life Sciences * Mineral Processing * Municipal * Oil & Gas * Power Generation * Refining & Chemical Processing * Specialties & Engineered Wood * Institutional * Commercial Laundry * Education & Government * Facility Management * Food Service * Healthcare * Hospitality * Retail * * Food & Beverage Paper Packaging * Graphic & Specialty Papers * Packaging * Pulp * Tissue & Towel * * Commercial Pools & Spas * Residential Pools & Spas DID YOU KNOW? Solenis has been selected as a 2024 Best Managed Company Gold Standard Winner. Learn more DID YOU KNOW? Solenis has been selected as a 2024 Best Managed Company Gold Standard Winner. Learn more DID YOU KNOW? Solenis has been selected as a 2024 Best Managed Company Gold Standard Winner. Learn more DID YOU KNOW? Solenis has been selected as a 2024 Best Managed Company Gold Standard Winner. Learn more DID YOU KNOW? Solenis has been selected as a 2024 Best Managed Company Gold Standard Winner. Learn more * Products & Services COMMERCIAL CLEANING FOOD & BEVERAGE PRODUCTION DIGITAL INDUSTRIAL PROCESSING PULP & PAPER WATER TREATMENT * Commercial Cleaning * Building Care & Floor Care * Consumer Brands * Dilution Control & Dispensing Systems * Diversey Consulting * Diversey Institute * Fabric Care * Infection Prevention * Kitchen Care * Personal Care * TASKI Cleaning Machines * Food & Beverage Production * Cleaning In Place Solutions * Farm Hygiene * Knowledge Based Services * Membrane Cleaning * Open Plant Cleaning * Packaging Hall * Processing Aids * Explore All Solutions * Analyzers * Controllers * HexEvalTM Performance Monitoring Program * Internet Of Clean * OPTIXTM Applied Intelligence * SolenisTM Cloud * Explore All Solutions * Biorefining Process Aids * Corrosion Inhibitors * Defoamers * Hygiene For Life Sciences * Microbiological Control Agents * Mineral Processing Aids * Oil & Gas Processing Aids * Scale Inhibitors * Explore All Solutions * Barrier Coatings * Colorants * Contaminant Control Agents * Pulp Mill Additives * Retention & Drainage Aids * Sizing Agents * Strength Additives * Surface Treatments * Tissue Making Additives * Explore All Solutions * Boiler Water Treatments * ClearPointSM Biofilm Detection & Control * Cooling Water Treatments * Raw Water Treatments * Recovery Boiler Treatments * Reverse Osmosis Membrane Treatments * Wastewater Treatments DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more * Sustainability Strategic Vision Sustainability Roadmap CUSTOMER STEWARDSHIP SOCIAL RESPONSIBILITY Environmental Responsibility GOVERNANCE & COMPLIANCE * Strategic Vision * Sustainability Roadmap * Explore Customer Stewardship * Sustainability Award Program * Social Responsibility * Creating Shared Value Programs * The Water Project * Environmental Responsibility * Explore Governance & Compliance * Corporate Governance * Operating Principles & Certifications * Product Stewardship * Sustainability & Regulatory Library SUSTAINABILITY REPORT Taking on tough global challenges through sustainable water treatment and process solutions. Download report SUSTAINABILITY REPORT Taking on tough global challenges through sustainable water treatment and process solutions. Download report SUSTAINABILITY REPORT Taking on tough global challenges through sustainable water treatment and process solutions. Download report SUSTAINABILITY REPORT Taking on tough global challenges through sustainable water treatment and process solutions. Download report SUSTAINABILITY REPORT Taking on tough global challenges through sustainable water treatment and process solutions. Download report SUSTAINABILITY REPORT Taking on tough global challenges through sustainable water treatment and process solutions. Download report * About Us ABOUT SOLENIS Our History Executive Profiles Global Footprint CAREERS Suppliers Memberships * Explore Solenis * Quick Facts * Our History * Executive Profiles * Global Footprint * Explore Careers * Diversity, Equity & Inclusion * Students & Graduates * Why Choose Solenis * Suppliers * Memberships DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more DID YOU KNOW? Diversey has merged with Solenis, creating a more diversified business with increased scale, broader global reach, and superior customer service capabilities. Learn more * Research & Development * Research & Development * Customer Applications Laboratories * Innovations * Packaging Center of Excellence * Resources * Blog * Brochures * Success Stories * Events * News Releases * Training Courses * Safety Data Sheets * Videos * Contact * Contact Solenis * Contact Diversey * Sales Contacts * Customer Service Contacts * Corporate Development * Media Relations * Investor Relations Close SEE HOW WE CAN HELP. Solutions for your water treatment and process challenges start now. Select an industry BiorefiningChemical ProcessingEngineered WoodFood & Beverage Paper PackagingFood & Beverage ProcessingGeneral ManufacturingGeothermal PowerGraphic & Speciality PapersMineral ProcessingMunicipalOil RefiningPackagingPower GenerationPulpPulp & PaperTissue & TowelUpstream Oil & GasBiorefining What can we help with? Control corrosion in my processControl scale in my processControl scale in my utility water systemsImprove my fermentation processImprove the efficiency of my processImprove the quality and availability of my raw waterImprove the quality of my corn oilImprove the quality of my ethanolIncrease my corn oil yieldIncrease my ethanol yieldMonitor biofilm formationMonitor scale formationMonitor the performance of my heat exchangersOptimize the performance of my boiler systemOptimize the performance of my cooling systemOptimize the performance of my wastewater systemProtect my system against biofilmReduce foam and entrained air in my processReduce microbiological activity in my utility water systemsControl corrosion in my process Find your solution -------------------------------------------------------------------------------- CAN’T FIND WHAT YOU’RE LOOKING FOR? Let our experts help you find the right solutions for your water treatment and process challenges. Contact an expert A FORCE FOR SUSTAINABLE CHANGE THE SOLUTIONS YOU NEED TO ACHIEVE YOUR OPERATIONAL AND SUSTAINABILITY GOALS AND TO HELP CREATE A CLEANER, SAFER WORLD. Watch now Explore more PreviousNext Awards & Recognition DIVERSEY’S LESSEAU® SYSTEM WINS TWO INNOVATION AWARDS The no-touch solid hand wash dispenser shines at Interclean Amsterdam 2024. Learn more News SOLENIS ACQUIRES AQUA CHEMPACS, LLC Acquisition expands Solenis’ offering of eco-friendly cleaning and disinfection solutions for institutional customers. Learn more Awards & Recognition SOLENIS ACHIEVES PLATINUM CSR RATING AGAIN Solenis recognized for third year in a row by EcoVadis for excellent corporate social responsibility performance. Learn more Innovation SOLENIS LAUNCHES PACKAGING CENTER OF EXCELLENCE Solenis launches virtual center of excellence to advance sustainable paper packaging solutions. Explore now News SOLENIS ACQUIRES PREDICTIVE FOOD SAFETY SOLUTIONS Expanding Food and Beverage Offering Learn more Awards & Recognition SOLENIS RECOGNIZED AS A BEST MANAGED COMPANY FOR FOURTH CONSECUTIVE YEAR Solenis selected as a 2024 US Best Managed Company for excellent management skills and practices. Learn more News SOLENIS ACQUIRES LILLEBORG Strategic acquisition expands food & beverage and institutional businesses in Norway. Learn more Awards & Recognition DIVERSEY’S LESSEAU® SYSTEM WINS TWO INNOVATION AWARDS The no-touch solid hand wash dispenser shines at Interclean Amsterdam 2024. Learn more News SOLENIS ACQUIRES AQUA CHEMPACS, LLC Acquisition expands Solenis’ offering of eco-friendly cleaning and disinfection solutions for institutional customers. Learn more Awards & Recognition SOLENIS ACHIEVES PLATINUM CSR RATING AGAIN Solenis recognized for third year in a row by EcoVadis for excellent corporate social responsibility performance. Learn more Innovation SOLENIS LAUNCHES PACKAGING CENTER OF EXCELLENCE Solenis launches virtual center of excellence to advance sustainable paper packaging solutions. Explore now News SOLENIS ACQUIRES PREDICTIVE FOOD SAFETY SOLUTIONS Expanding Food and Beverage Offering Learn more Awards & Recognition SOLENIS RECOGNIZED AS A BEST MANAGED COMPANY FOR FOURTH CONSECUTIVE YEAR Solenis selected as a 2024 US Best Managed Company for excellent management skills and practices. Learn more News SOLENIS ACQUIRES LILLEBORG Strategic acquisition expands food & beverage and institutional businesses in Norway. Learn more Awards & Recognition DIVERSEY’S LESSEAU® SYSTEM WINS TWO INNOVATION AWARDS The no-touch solid hand wash dispenser shines at Interclean Amsterdam 2024. Learn more News SOLENIS ACQUIRES AQUA CHEMPACS, LLC Acquisition expands Solenis’ offering of eco-friendly cleaning and disinfection solutions for institutional customers. Learn more Awards & Recognition SOLENIS ACHIEVES PLATINUM CSR RATING AGAIN Solenis recognized for third year in a row by EcoVadis for excellent corporate social responsibility performance. Learn more Innovation SOLENIS LAUNCHES PACKAGING CENTER OF EXCELLENCE Solenis launches virtual center of excellence to advance sustainable paper packaging solutions. Explore now WE TAKE ON ANY SUSTAINABILITY CHALLENGE. No specialty chemical supplier is better than Solenis at driving sustainability and operational efficiency and helping to create cleaner and safer environments. Watch video PEOPLE Our experts put their deep experience to work for you, creating value-driven solutions for your operation. EXPERIENCE We've spent over 100 years helping customers conserve natural resources with our industry-leading solutions. TECHNOLOGY We innovate with your world in mind, achieving real process improvements — now and into the future. Learn how MARKETS WE SERVE Whether you need to reduce your environmental impact, improve your operational efficiency, achieve optimal hygiene or maintain clean and healthy water conditions, we offer a myriad of solutions to help you achieve your goals. Food & Beverage Processing Industrial Institutional Pulp & Paper Pool & Spa Food & Beverage Processing Industrial Institutional Pulp & Paper Pool & Spa Food & Beverage Processing Cleaning, sanitation and engineering solutions which enhance the safety of the food, beverage and dairy products that the world consumes. AGRICULTURE BEVERAGE DAIRY FOOD PROCESSING BIOREFINING GENERAL MANUFACTURING GEOTHERMAL POWER LIFE SCIENCES MINERAL PROCESSING MUNICIPAL OIL & GAS POWER GENERATION REFINING & CHEMICAL PROCESSING SPECIALTIES & ENGINEERED WOOD Innovative chemistries, advanced monitoring, control systems, and expert support. COMMERCIAL LAUNDRY EDUCATION & GOVERNMENT FACILITY MANAGEMENT & BUILDING SERVICES CONTRACTORS FOOD SERVICE HEALTHCARE HOSPITALITY RETAIL FOOD & BEVERAGE PAPER PACKAGING GRAPHIC & SPECIALTY PAPERS PACKAGING PULP TISSUE & TOWEL COMMERCIAL POOLS & SPAS RESIDENTIAL POOLS & SPAS INNOVATION PACKAGING CENTER OF EXCELLENCE Learn how our virtual center of excellence can advance your sustainable paper packaging solutions. Explore now Close YOUR SUCCESS IS OUR SUCCESS. From increased production to reduced costs to improved environmental performance, our solutions for water-intensive industrial operations create value for every customer. PreviousNext Case History IMPROVED PROFITABILITY A mining operation used our antiscalants to reduce downtime for cleaning, boosting annual profitability by $2 million. View more Profitability is the most important measure of the success of a business. A business that isn’t profitable won’t survive, which is why taking actions that improve the bottom line is one of the most important tasks of managers running complex manufacturing and industrial operations. Discover how Solenis helped a mining operation improve its profitability with advanced chemistry and deep applications expertise. CASE HISTORY A gold mining operation in the Western United States was having difficulty regulating the acid and lime feeds in its process water system, leading to scale deposition in the water lines. Solids in the reclaim water were also contributing to the deposition problem, which required significant downtime for removing scale. The mine contacted Solenis for help because every hour of lost production cost the mine approximately $70,000. After conducting a thorough system review, the Solenis team recommended that the mine implement a new treatment program using ZaltaTM antiscalants. Despite pH swings and variable process flow rates, the Zalta antiscalant program significantly reduced scale deposition in the water lines and reclaim water. As a result, downtime for cleaning was reduced by more than three hours per month, which improved the mill’s profitability by more than $2 million a year. Case History INCREASED PRODUCTIVITY Our creping adhesives helped a mill increase its machine speed by 7 percent, boosting productivity and revenue. View more Being productive is all about bringing products to market more quickly. Sometimes this requires investing in new equipment. The ultimate goal, however, is to produce more in less time without making a capital investment. This involves collecting and analyzing data, making effective decisions and streamlining processes. Learn how Solenis helped a tissue manufacturer boost its productivity and improve the quality of its finished product with innovative chemistry. CASE HISTORY A North American tissue mill wanted to increase the speed of its light dry crepe (LDC) Yankee machine by increasing steam pressure and temperature. Unfortunately, the mill’s existing creping program became too hard and too adhesive at high temperature and low creping moisture. After contacting Solenis for help, the mill agreed to trial CrepetrolTM 9200 creping adhesive. Designed specifically for LDC machines making bath or facial tissue, Crepetrol 9200 creping adhesive provides a soft, controlled adhesion Yankee coating at high temperature with good moisture control. Taking advantage of these characteristics, the mill was able to increase the speed of its machine by 7 percent and improve the hand-feel properties of its tissue. Ultimately, the mill increased its productivity and enjoys the potential to increase its annual revenue by more than $2 million. Case History IMPROVED ENVIRONMENTAL PERFORMANCE We enabled a paper mill to increase its annual revenue by $1.3 million by reducing its COD load. View more In light of growing concerns about climate change, pollution and natural resource depletion, green business practices have become a strategic necessity that demands a rigorous, disciplined approach. Mines, paper mills, refineries and other industrial operations must find innovative ways to improve their environmental performance as measured by a number of indicators, such as water consumption, energy use, and airborne and water emissions. At Solenis, we help our customers develop sustainable business practices every day — read about one example in the paper industry. CASE HISTORY When a European packaging paper producer tried to increase its production, its effluent treatment plant proved too small to cope with the increased chemical oxygen demand (COD) load. Faced with either uprating the effluent plant at a significant capital expense or limiting production in order to stay below the discharge consent limits, mill management contacted Solenis for help. After conducting a thorough system audit, the Solenis team proposed that the mill trial an innovative chemical program that fixes starch fragments and other organic fines to the paper fibers, which in turn removes those elements from the effluent. The mill agreed to evaluate the program and shortly after the trial startup the COD load was reduced by more than 11 percent and the mill’s paper machines were ramped up to full capacity, thereby maximizing paper production. Due to the success of the trial, the mill permanently adopted the Solenis program, which is marketed as “Biobond. Improving the Sustainability of PaperSM program. To date, the Biobond program has enabled the mill to increase its annual revenue by approximately $1.3 million. Case History IMPROVED ASSET PROTECTION A chemical processing plant used our XD3899 microbiocide to control corrosion rates and extend equipment life. View more In industries with harsh operating environments, maximizing the life expectancy of equipment at the lowest possible cost is a strategic priority. This often requires a multi-pronged approach that involves advanced water treatment chemistry, preventative maintenance and resource conservation. See how Solenis helped a chemical processing plant protect its assets — and its bottom line — with an innovative program to fight corrosion and biofouling. CASE HISTORY A chemical processing plant located in the Southwest United States was using a stabilized phosphate treatment program, with acid for pH control and bleach for microbiological control, in its cooling towers. Unfortunately, high copper corrosion rates were impacting process refrigeration reliability. While reducing corrosion was the priority, the plant also wanted to reduce metals discharge to its effluent plant and eliminate the use of acid. After conducting an audit of the plant’s cooling water system, the Solenis team recommended the combined use of an alkaline corrosion inhibitor and BiosperseTM XD3899 microbiocide, a mild oxidizing biocide that effectively controls biofilm formation. The new treatment program reduced copper corrosion rates by more than 75 percent, extending the life of the plant’s capital-intensive equipment. The program also enabled the plant to reduce metals discharge in the effluent, reduce chemical treatment costs by $30,000 per year and reduce water use by 22 million gallons per year. Case History IMPROVED DATA VISIBILITY We helped an oil refinery improve its data visibility, which led to improved efficiency and extended equipment life. See more chemical treatment results. View more A manufacturing or heavy industrial facility is much more than machines and equipment. It's also a vast reservoir of data generated by sensors, analyzers and human workers. When manufacturers are able to acquire, analyze and respond to all of that data, they elevate information into something far more valuable — business intelligence. See how Solenis helped an oil refinery improve its data visibility and, as a result, its competitiveness. CASE HISTORY An oil refinery in the Gulf Coast region of the United States was experiencing high iron and surface pitting of carbon steel. The cause of these problems was identified as microbiologically influenced corrosion (MIC). After identifying low-flow heat exchanger velocity as a contributing factor, Solenis recommended that the refinery employ an OnGuardTM 2-plus control system to model the operating conditions of a challenged lean amine cooler in the sulfur recovery unit. Data from the OnGuard system revealed that the heat exchanger was leaking amine, which was contributing to microbiological growth. The system also quantified the effect of biofouling on corrosion and heat transfer. Armed with this information, the refinery was able to take corrective measures that resulted in a 66 percent reduction in carbon steel pitting and a 52 percent reduction in carbon steel corrosion. The refinery was also able to increase heat exchanger efficiency, extend heat exchanger bundle life by 30 percent and eliminate unscheduled downtime, all of which strengthened the refinery’s competitive position. Case History REDUCED COSTS By using our filler-fiber optimization program, a paper producer cut its annual costs by more than $1 million. View more For any business, regardless of sector, protecting the bottom line is the highest priority. One of the easiest ways to increase profitability is to reduce operating costs, though it sometimes requires an external partner that can help you see your business in new ways and that can provide a novel solution. Learn how Solenis brought together insights and innovative technology to help a paper producer reduce its manufacturing costs without affecting end product quality. CASE HISTORY Due to tough market conditions and high competitive pressure, a European paper producer was challenged to reduce its operating costs on a 640-ton-per-day machine producing high-quality copy grades. Replacing high cost virgin fiber with a lower cost filler was a key initiative. Previous efforts to increase filler content either reduced productivity or reduced tensile strength significantly, leading to quality issues, both of which limited the mill’s ability to improve its operating costs. Solenis evaluated the mill’s system and recommended a new filler-fiber optimization program called OptiFillSM. Since permanently converting to Solenis’ OptiFill program, the mill has increased its filler use from 20 to 25 percent and has realized significant cost savings — more than $1 million annually — without compromising quality or productivity. Case History IMPROVED PROFITABILITY A mining operation used our antiscalants to reduce downtime for cleaning, boosting annual profitability by $2 million. View more Profitability is the most important measure of the success of a business. A business that isn’t profitable won’t survive, which is why taking actions that improve the bottom line is one of the most important tasks of managers running complex manufacturing and industrial operations. Discover how Solenis helped a mining operation improve its profitability with advanced chemistry and deep applications expertise. CASE HISTORY A gold mining operation in the Western United States was having difficulty regulating the acid and lime feeds in its process water system, leading to scale deposition in the water lines. Solids in the reclaim water were also contributing to the deposition problem, which required significant downtime for removing scale. The mine contacted Solenis for help because every hour of lost production cost the mine approximately $70,000. After conducting a thorough system review, the Solenis team recommended that the mine implement a new treatment program using ZaltaTM antiscalants. Despite pH swings and variable process flow rates, the Zalta antiscalant program significantly reduced scale deposition in the water lines and reclaim water. As a result, downtime for cleaning was reduced by more than three hours per month, which improved the mill’s profitability by more than $2 million a year. Case History INCREASED PRODUCTIVITY Our creping adhesives helped a mill increase its machine speed by 7 percent, boosting productivity and revenue. View more Being productive is all about bringing products to market more quickly. Sometimes this requires investing in new equipment. The ultimate goal, however, is to produce more in less time without making a capital investment. This involves collecting and analyzing data, making effective decisions and streamlining processes. Learn how Solenis helped a tissue manufacturer boost its productivity and improve the quality of its finished product with innovative chemistry. CASE HISTORY A North American tissue mill wanted to increase the speed of its light dry crepe (LDC) Yankee machine by increasing steam pressure and temperature. Unfortunately, the mill’s existing creping program became too hard and too adhesive at high temperature and low creping moisture. After contacting Solenis for help, the mill agreed to trial CrepetrolTM 9200 creping adhesive. Designed specifically for LDC machines making bath or facial tissue, Crepetrol 9200 creping adhesive provides a soft, controlled adhesion Yankee coating at high temperature with good moisture control. Taking advantage of these characteristics, the mill was able to increase the speed of its machine by 7 percent and improve the hand-feel properties of its tissue. Ultimately, the mill increased its productivity and enjoys the potential to increase its annual revenue by more than $2 million. Case History IMPROVED ENVIRONMENTAL PERFORMANCE We enabled a paper mill to increase its annual revenue by $1.3 million by reducing its COD load. View more In light of growing concerns about climate change, pollution and natural resource depletion, green business practices have become a strategic necessity that demands a rigorous, disciplined approach. Mines, paper mills, refineries and other industrial operations must find innovative ways to improve their environmental performance as measured by a number of indicators, such as water consumption, energy use, and airborne and water emissions. At Solenis, we help our customers develop sustainable business practices every day — read about one example in the paper industry. CASE HISTORY When a European packaging paper producer tried to increase its production, its effluent treatment plant proved too small to cope with the increased chemical oxygen demand (COD) load. Faced with either uprating the effluent plant at a significant capital expense or limiting production in order to stay below the discharge consent limits, mill management contacted Solenis for help. After conducting a thorough system audit, the Solenis team proposed that the mill trial an innovative chemical program that fixes starch fragments and other organic fines to the paper fibers, which in turn removes those elements from the effluent. The mill agreed to evaluate the program and shortly after the trial startup the COD load was reduced by more than 11 percent and the mill’s paper machines were ramped up to full capacity, thereby maximizing paper production. Due to the success of the trial, the mill permanently adopted the Solenis program, which is marketed as “Biobond. Improving the Sustainability of PaperSM program. To date, the Biobond program has enabled the mill to increase its annual revenue by approximately $1.3 million. Case History IMPROVED ASSET PROTECTION A chemical processing plant used our XD3899 microbiocide to control corrosion rates and extend equipment life. View more In industries with harsh operating environments, maximizing the life expectancy of equipment at the lowest possible cost is a strategic priority. This often requires a multi-pronged approach that involves advanced water treatment chemistry, preventative maintenance and resource conservation. See how Solenis helped a chemical processing plant protect its assets — and its bottom line — with an innovative program to fight corrosion and biofouling. CASE HISTORY A chemical processing plant located in the Southwest United States was using a stabilized phosphate treatment program, with acid for pH control and bleach for microbiological control, in its cooling towers. Unfortunately, high copper corrosion rates were impacting process refrigeration reliability. While reducing corrosion was the priority, the plant also wanted to reduce metals discharge to its effluent plant and eliminate the use of acid. After conducting an audit of the plant’s cooling water system, the Solenis team recommended the combined use of an alkaline corrosion inhibitor and BiosperseTM XD3899 microbiocide, a mild oxidizing biocide that effectively controls biofilm formation. The new treatment program reduced copper corrosion rates by more than 75 percent, extending the life of the plant’s capital-intensive equipment. The program also enabled the plant to reduce metals discharge in the effluent, reduce chemical treatment costs by $30,000 per year and reduce water use by 22 million gallons per year. Case History IMPROVED DATA VISIBILITY We helped an oil refinery improve its data visibility, which led to improved efficiency and extended equipment life. See more chemical treatment results. View more A manufacturing or heavy industrial facility is much more than machines and equipment. It's also a vast reservoir of data generated by sensors, analyzers and human workers. When manufacturers are able to acquire, analyze and respond to all of that data, they elevate information into something far more valuable — business intelligence. See how Solenis helped an oil refinery improve its data visibility and, as a result, its competitiveness. CASE HISTORY An oil refinery in the Gulf Coast region of the United States was experiencing high iron and surface pitting of carbon steel. The cause of these problems was identified as microbiologically influenced corrosion (MIC). After identifying low-flow heat exchanger velocity as a contributing factor, Solenis recommended that the refinery employ an OnGuardTM 2-plus control system to model the operating conditions of a challenged lean amine cooler in the sulfur recovery unit. Data from the OnGuard system revealed that the heat exchanger was leaking amine, which was contributing to microbiological growth. The system also quantified the effect of biofouling on corrosion and heat transfer. Armed with this information, the refinery was able to take corrective measures that resulted in a 66 percent reduction in carbon steel pitting and a 52 percent reduction in carbon steel corrosion. The refinery was also able to increase heat exchanger efficiency, extend heat exchanger bundle life by 30 percent and eliminate unscheduled downtime, all of which strengthened the refinery’s competitive position. Case History REDUCED COSTS By using our filler-fiber optimization program, a paper producer cut its annual costs by more than $1 million. View more For any business, regardless of sector, protecting the bottom line is the highest priority. One of the easiest ways to increase profitability is to reduce operating costs, though it sometimes requires an external partner that can help you see your business in new ways and that can provide a novel solution. Learn how Solenis brought together insights and innovative technology to help a paper producer reduce its manufacturing costs without affecting end product quality. CASE HISTORY Due to tough market conditions and high competitive pressure, a European paper producer was challenged to reduce its operating costs on a 640-ton-per-day machine producing high-quality copy grades. Replacing high cost virgin fiber with a lower cost filler was a key initiative. Previous efforts to increase filler content either reduced productivity or reduced tensile strength significantly, leading to quality issues, both of which limited the mill’s ability to improve its operating costs. Solenis evaluated the mill’s system and recommended a new filler-fiber optimization program called OptiFillSM. Since permanently converting to Solenis’ OptiFill program, the mill has increased its filler use from 20 to 25 percent and has realized significant cost savings — more than $1 million annually — without compromising quality or productivity. Case History IMPROVED PROFITABILITY A mining operation used our antiscalants to reduce downtime for cleaning, boosting annual profitability by $2 million. View more Profitability is the most important measure of the success of a business. A business that isn’t profitable won’t survive, which is why taking actions that improve the bottom line is one of the most important tasks of managers running complex manufacturing and industrial operations. Discover how Solenis helped a mining operation improve its profitability with advanced chemistry and deep applications expertise. CASE HISTORY A gold mining operation in the Western United States was having difficulty regulating the acid and lime feeds in its process water system, leading to scale deposition in the water lines. Solids in the reclaim water were also contributing to the deposition problem, which required significant downtime for removing scale. The mine contacted Solenis for help because every hour of lost production cost the mine approximately $70,000. After conducting a thorough system review, the Solenis team recommended that the mine implement a new treatment program using ZaltaTM antiscalants. Despite pH swings and variable process flow rates, the Zalta antiscalant program significantly reduced scale deposition in the water lines and reclaim water. As a result, downtime for cleaning was reduced by more than three hours per month, which improved the mill’s profitability by more than $2 million a year. Case History INCREASED PRODUCTIVITY Our creping adhesives helped a mill increase its machine speed by 7 percent, boosting productivity and revenue. View more Being productive is all about bringing products to market more quickly. Sometimes this requires investing in new equipment. The ultimate goal, however, is to produce more in less time without making a capital investment. This involves collecting and analyzing data, making effective decisions and streamlining processes. Learn how Solenis helped a tissue manufacturer boost its productivity and improve the quality of its finished product with innovative chemistry. CASE HISTORY A North American tissue mill wanted to increase the speed of its light dry crepe (LDC) Yankee machine by increasing steam pressure and temperature. Unfortunately, the mill’s existing creping program became too hard and too adhesive at high temperature and low creping moisture. After contacting Solenis for help, the mill agreed to trial CrepetrolTM 9200 creping adhesive. Designed specifically for LDC machines making bath or facial tissue, Crepetrol 9200 creping adhesive provides a soft, controlled adhesion Yankee coating at high temperature with good moisture control. Taking advantage of these characteristics, the mill was able to increase the speed of its machine by 7 percent and improve the hand-feel properties of its tissue. Ultimately, the mill increased its productivity and enjoys the potential to increase its annual revenue by more than $2 million. Case History IMPROVED ENVIRONMENTAL PERFORMANCE We enabled a paper mill to increase its annual revenue by $1.3 million by reducing its COD load. View more In light of growing concerns about climate change, pollution and natural resource depletion, green business practices have become a strategic necessity that demands a rigorous, disciplined approach. Mines, paper mills, refineries and other industrial operations must find innovative ways to improve their environmental performance as measured by a number of indicators, such as water consumption, energy use, and airborne and water emissions. At Solenis, we help our customers develop sustainable business practices every day — read about one example in the paper industry. CASE HISTORY When a European packaging paper producer tried to increase its production, its effluent treatment plant proved too small to cope with the increased chemical oxygen demand (COD) load. Faced with either uprating the effluent plant at a significant capital expense or limiting production in order to stay below the discharge consent limits, mill management contacted Solenis for help. After conducting a thorough system audit, the Solenis team proposed that the mill trial an innovative chemical program that fixes starch fragments and other organic fines to the paper fibers, which in turn removes those elements from the effluent. The mill agreed to evaluate the program and shortly after the trial startup the COD load was reduced by more than 11 percent and the mill’s paper machines were ramped up to full capacity, thereby maximizing paper production. Due to the success of the trial, the mill permanently adopted the Solenis program, which is marketed as “Biobond. Improving the Sustainability of PaperSM program. To date, the Biobond program has enabled the mill to increase its annual revenue by approximately $1.3 million. Case History IMPROVED ASSET PROTECTION A chemical processing plant used our XD3899 microbiocide to control corrosion rates and extend equipment life. View more In industries with harsh operating environments, maximizing the life expectancy of equipment at the lowest possible cost is a strategic priority. This often requires a multi-pronged approach that involves advanced water treatment chemistry, preventative maintenance and resource conservation. See how Solenis helped a chemical processing plant protect its assets — and its bottom line — with an innovative program to fight corrosion and biofouling. CASE HISTORY A chemical processing plant located in the Southwest United States was using a stabilized phosphate treatment program, with acid for pH control and bleach for microbiological control, in its cooling towers. Unfortunately, high copper corrosion rates were impacting process refrigeration reliability. While reducing corrosion was the priority, the plant also wanted to reduce metals discharge to its effluent plant and eliminate the use of acid. After conducting an audit of the plant’s cooling water system, the Solenis team recommended the combined use of an alkaline corrosion inhibitor and BiosperseTM XD3899 microbiocide, a mild oxidizing biocide that effectively controls biofilm formation. The new treatment program reduced copper corrosion rates by more than 75 percent, extending the life of the plant’s capital-intensive equipment. The program also enabled the plant to reduce metals discharge in the effluent, reduce chemical treatment costs by $30,000 per year and reduce water use by 22 million gallons per year. * 1 * 2 * 3 * 4 * 5 * 6 See all Close Close WE'RE HERE TO HELP. Whether you want to build a career that lets you make a real difference or need expert advice on your water treatment and process improvement challenges, we’re ready to deliver. EXPERT SUPPORT If you have a technical question or need insights from a specialist, we can help. 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