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TOOL NOSE RADIUS COMPENSATION CHART DOWNLOAD

Posted on 01-05-2021  by admin

Help Please,

 1. Tool Radius Compensation For Milling
 2. Tool Nose Radius Compensation Chart Download For Mac
 3. Tool Nose Radius Calculator
 4. Tool Nose Radius Compensation Chart Downloads
 5. Tool Nose Radius Compensation

Haas Rotary Tailstock Operator Manual. Haas Bar Feeder Manual. Tool nose radius
compensation. This turning center compensation type is very similar to cutter
radius compensation. In fact the same three G codes are used. G41 instates tool
nose radius compensation in a tool left condition. G42 instates with a tool
right condition. G40 cancels tool nose radius compensation.


I have always used g41 or g42 in turning to get my angles and radii to come out
to print. However I have purchached an older machine which does not have tool
radius comp option.
I seem to remember in years past a formula or constant to add (or subtract) in x
and z for an angle or radius to come out to print. Does anyone know the formula
or trig or constant for diffrent tool nose radii??
Any help would be greatly appreciated
Thanx
Similar Threads:
 * Need Help!-BobCAD v23 - Tool nose radius comp problems

Start display at page:
Download 'Tool Nose Radius Compensation. The radius on the cutting edge of a
single point tool. Programmed point. Radius. Boring bar'
 * Aileen Potter
 * 1 years ago
 * Views:


TRANSCRIPTION

1 Lesson 10 Tool Nose Radius Compensation Tool nose radius compensation is only
used for single point turning tools and only when finishing surfaces that have
critical shapes. While there isn t much a setup person must do with this feature
(and nothing an operator must do), you should understand why it is used and be
able to do your part when it is used. In this lesson, we discuss one other
important time when you must compensate for attributes of cutting tools. It has
to do with the small radius that is on the cutting edge of any single point
cutting tool like a turning tool or a boring bar. The next illustration shows
this radius. The radius on the cutting edge of a single point tool Programmed
point Radius Radius Programmed point Turning tool Boring bar Programmed point
Grooving tool All single point tools have a small radius on the cutting edge For
cutting tools used in the United States, the actual size of the radius will be
specified in inches and there are four standard tool nose radius sizes for
turning and boring inserts: 1/64 inch (0.0156) 1/32 inch (0.0316) 3/64 inch
(0.0468) 1/16 inch (0.0625) Though you may consider these radii to be quite
small, this small nose radius on the edge of the cutting tool will be sufficient
to cause a small deviation from the programmed shape of your workpiece at least
when angular and circular surfaces must be machined. Remember that you are
programming the extreme edges of the cutting tool in each axis. This is also
illustrated above (specified as programmed point). Notice the small gap between
the programmed point and the actual cutting edge. This small gap will not affect
the turning of diameters (parallel to the Z axis) and the machining of faces
(parallel to the X axis). The next illustration shows this. Copyright 2011, CNC
Concepts, Inc. CNC Turning Center Setup And Operation Page 1

2 The tool nose radius will not affect diameters and faces The tool nose radius
will not affect the machining of straight turns and faces When a cutting tool is
turning diameters and machining faces, the cutting edge is in direct contact
with the workpiece surface being machined. But when angular (tapered) surfaces
and circular surfaces must be machined, the gap between the programmed point and
the cutting edge will affect machining as the next illustration shows. The tool
nose radius will affect the machining of tapers and arcs Deviation caused by
tool nose radius Deviation caused by tool nose radius Deviation Programme d
points Tool nose radius affects the machining of angular and circular surfaces
How much deviation are we talking about? The deviation is at its worst at a
forty-five degree angle when the cutting tool is half-way through a ninetydegree
arc or when it is machining a forty-five degree chamfer. The next illustration
shows this. Copyright 2011, CNC Concepts, Inc. CNC Turning Center Setup And
Operation Page 2

3 Maximum deviation About 1/2 the tool nose radius About 1/2 the tool nose
radius Maximum deviation caused by tool nose radius If you are using a cutting
tool with a 1/32 inch (0.0312) nose radius, the deviation at forty-five degrees
will be about inch. In some cases, this may not be enough to cause problems.
Maybe you are machining a chamfer or radius for the purpose of breaking sharp
corners. On the other hand, there are many applications when even a tiny
deviation will cause a scrap workpiece. Consider, for example, machining a Morse
taper. The taper angle and position will be critical to the function of the
workpiece. Keeping the cutting edge flush with the work surface at all times One
way to handle the deviations is to manually compensate for the tool nose radius
with your programmed coordinates. Note that this is not the method we recommend.
We re only showing it to help you gain an understanding of how tool nose radius
compensation works and what it s doing for you. Look at the next illustration.
Manually compensating for the tool nose radius Compensated tool path Programmed
arc size Compensated tool path Coordinates that compensate for the tool nose
radius Copyright 2011, CNC Concepts, Inc. CNC Turning Center Setup And Operation
Page 3

4 Notice that the programmed points are no longer related to workpiece
coordinates. For the chamfer, the start point is at a smaller diameter than the
chamfer s beginning position. The end point is more negative in Z. With these
programmed points (which we re calling the compensated tool path), the cutting
edge of the tool will remain in contact with the workpiece chamfer during the
motion. We ve done the same for the radius motion. The start point is smaller in
X and the end point is more negative in Z. And the size of the radius must be
increased by the tool nose radius. With this compensated tool path, the cutting
edge will remain flush with the workpiece radius during the motion and the
radius on the workpiece will be machined properly. Again, this is not the method
we recommend for dealing with the deviations caused by the tool nose radius. We
re showing it for two reasons. First, this is exactly what the feature tool nose
radius compensation will (automatically) do for you. Tool nose radius
compensation allows you to program the work surface path (all coordinates right
on the workpiece). It will automatically create the compensated path and keep
the cutting edge flush with all workpiece surfaces. Second, some computer aided
manufacturing (CAM) systems will create a CNC program with compensated tool
paths. During programming, the programmer tells the CAM system the size of the
tool nose radius and the CAM system outputs a CNC program with compensated tool
paths. This eliminates the need for CNCbased tool nose radius compensation,
which in turn eliminates some of the work a setup person must do during setup.
If your company uses a CAM system, you ll want to determine whether it is
generating compensated tool paths or whether it is generating programs with
CNC-based tool nose radius compensation commands (G41 and G42). If your company
is using a CAM system that outputs a compensated tool path to deal with the
deviations caused by the tool nose radius, setup people and operators can ignore
this lesson. When tool nose radius compensation is used As stated, tool nose
radius compensation is used with single point cutting tools, like turning tools
and boring bars. And it should only be used for finishing operations. We don t
recommend using tool nose radius compensation for roughing operations. And it is
never required for center-cutting operations like drilling, reaming, and
tapping. Tool nose radius compensation from a setup person s point of view By
one means or another, two offset registers must be entered for each tool that is
using tool nose radius compensation. In many companies, the setup person
manually enters this information during setup. The next illustration shows the
geometry offset display screen page. Geometry offset display screen page 16T
Offset / Geometry No. X Z R T POSITION PROGRA M OFFSE T PRG_CH K + Copyright
2011, CNC Concepts, Inc. CNC Turning Center Setup And Operation Page 4

5 Geometry offset display screen page Notice the R and T registers. These
registers are used with tool nose radius compensation. The R register is used to
specify the tool nose radius. As you can see, this register requires a decimal
value. For a 1/32 inch tool nose radius, a value of must be entered. The T
register is used to specify the cutting tool type. It is a code number. The next
illustration provides a chart, showing the various T register values. T register
values used with tool nose radius compensation T = 1 T = 2 T = 3 Turning tool
Back boring bar Boring bar T = 4 Back turning tool T = 5 T = 6 T = 7 T = 8 T = 9
Centerline Types of cutting tools used with tool nose radius compensation and
the related T values Of the tools shown on the chart, by far the two most
popular types are the boring bar (type number two) and the turning tool (type
number three). You should try to remember these two types. If tool number two in
a program is a finish turning tool having a 1/32 inch tool nose radius, geometry
offset number two s R and T registers must be entered. The next illustration
shows this. Geometry offset display screen page Offset / Geometry 16T No. X Z R
T POSITION PROGRAM OFFSET PRG_CHK + How the R and T registers must be set for
the example program Copyright 2011, CNC Concepts, Inc. CNC Turning Center Setup
And Operation Page 5

6 While the X and Z program-zero-assignment registers are set for several tools
(there must be other tools currently in the turret), we re only concerned with
offset number two. Notice that the R register is set to the cutting tool s nose
radius (0.0312) and the T register is set to the tool type (3, which specifies a
turning tool). What if my machine does not have geometry offsets? Older machines
that do not have geometry offsets have only one offset page. For these machines,
you must use the wear offset page to enter tool nose radius compensation values.
What if I forget to enter tool nose radius compensation values? If you forget to
enter tool nose radius compensation values into offsets, and if the current
values in the offset are set to zero, the machine will think the cutting tool
has a zero radius. The program will run, but the machine will not modify the
programmed path in any way. In essence, it will be as if there are no tool nose
radius compensation commands in the program. What if I enter tool nose radius
compensation values into wear offsets? If your machine has geometry offsets, we
recommend that you use them to enter tool nose radius compensation values. Many
machines will clear (set to zero) wear offset values for an offset whenever
geometry offsets are automatically entered by a tool touch off probe or by the
measure function. This means that if you use the tool touch off probe during a
production run during dull tool replacement, you could lose the tool nose radius
values if they are placed in wear offsets. What if I enter tool nose radius
compensation values into both the geometry and wear offsets? Remember that the
machine will total the values that are in the wear and geometry offset
registers. If for example, you have placed a value of in both the geometry and
wear offset register for a tool, most machines will use a value of when creating
the compensated tool path for the tool. Key points for Lesson Ten: All single
point tools have a small radius on their cutting edges. This radius will affect
the shape of the workpiece being machined. Tool nose radius compensation keeps
the radius on the cutting edge flush with all workpiece surfaces during
machining. By one means or another, the R and T registers of the cutting tool s
offset must be set. The setup person can enter them manually, or they can be
programmed with a special command. Conclusion to Key Concept Number Three: It is
imperative that CNC setup people and operators understand the three compensation
types. Geometry offsets are especially important to setup people. Setup people
will have to assign program zero for each tool when it is loaded into the
machine s turret. Once program zero is assigned for a job, there should be no
need to deal with geometry offsets again until the next job, meaning CNC
operators shouldn t have to modify program zero assignment values once a
production run begins. Wear offsets is important to both setup people and
operators. Every cutting tool in every job requires a wear offset. During the
machining of the first workpiece, the setup person must then manipulate the wear
offset for each tool to make each workpiece dimension come out to its target
value so the production run begins with each attribute being nearly perfectly
machined. Operators will have to manipulate wear offset values in order to keep
surfaces coming out within their tolerance bands. And when cutting tools get
dull, they will have to repeat many of the tasks a setup person performs with
the cutting tool during the initial setup. Tool nose radius compensation, when
used, is also important to setup people. It is only required for finishing tools
that machine critical surface shapes like Morse tapers. Setup people must
determine and enter the Copyright 2011, CNC Concepts, Inc. CNC Turning Center
Setup And Operation Page 6

7 tool type and tool nose radius. They must enter these values into the geometry
offset T and R registers for the tool. We cannot overstress the importance of
the topics presented in this Key Concept. While there are several other physical
tasks that must be performed during setups and production runs, setup people and
operators will be working with compensation in every job. Your ability to run
good workpieces is based upon your understanding of this Key Concept. Copyright
2011, CNC Concepts, Inc. CNC Turning Center Setup And Operation Page 7


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