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Functional Statistical Marketing
Product

Products



Factbird Cloud Application

Manufacturing intelligence software to monitor, analyze and manage production
performance
Edge Devices and IIoT Gateways

Pre-configured IIoT devices and sensors to collect production data with no
system interference
Integrated Data Collection

Solutions for sending PLC data to the cloud through MQTT or Kepware (OPC
standards)
Features



Live Flow Monitoring

Real-time monitoring and performance metrics visualization
Stop-Cause Registration

Systematic capturing of production and process stoppage
Performance Dashboard

Online tracking, scheduling, and management of resources or tasks
Andon

Alert function to notify and escalate equipment defects or malfunctions

Process Controls

Process and quality checks that help, track and optimize manufacturing
operations and product quality

Video Process Analysis

Video capture and analysis to determine the cause for faults or deviations

Alarm and Analog Sensors

A monitoring and alert system that integrates with analog sensors to generate
alarms based on threshold settings
Solutions

Solutions



OEE and Production Monitoring

Built-in overall equipment efficiency calculation and production monitoring
Video and Advanced Analytics

Video capture and historical data analytics to support continuos improvements
Quality and Process Optimization

Process and quality performance management and monitoring
Equipment Maintenance

Corrective and proactive maintenance supported by real-time and historical
equipment data

Utility Monitoring

Tracking and analysis of utility consumption in the production processes
Capabilities



System Integration

Integration of other systems, third-party apps, or custom-made integrations
Cloud and Security

Cloud infrastructure, user management, and data transfer to safeguard production
data
Onboarding, Training, and Education

Support services to help with deployment and efficient use of the system
Customized Software Development

Request for tailored software solutions to meet specific needs and requirements
Customers

industries



Pharmaceutical

How to ensure seamless batch production and data tracebility
Food and Beverage

How to optimize yield with production monitoring and analytics
Industrial Equipment and Devices

How to reduce downtime and with instant visibility into manufacturing process
Construction and Building

How to optimize material and resourses usage and become more efficient
Automotive

How to accelerate throughput in a high-mix production environment
Paper, Plastic and Packaging

How to sustain high-speed quality production and reach your output target
roles and team function



C-Level

How to achieve business goals with a unified, data-driven view of production
operations
Production Manager

How to minimize downtime and optimize resources efficiently with real-time
insights
Process Engineer

How to refine manufacturing processes through detailed analytics and reporting
Maintenance Manager

How to mitigate and prevent machine failures fast and efficient
Quality Manager

How to ensure quality standards and reduce scrap and defects
Operators

How to support the factory floor operate efficiently and meet targets with ease
Resources

Content Resources



Case Studies

Gain insights from real-world Factbird implementations
Blog

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Webinars

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Support



Support Hub

Your one-stop shop for all Factbird-related assistance
Getting Started

Navigate the initial setup and basics of Factbird with ease
Tutorial Videos

Visual guides to Factbird's functionalities
Documentation

In-depth details on Factbird's capabilities
Company

company



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Factbird Cloud

The new platform
Blackbird System II

The new platform
Blackbird System I

Legacy
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Factbird Cloud

The new platform
Blackbird Cloud II

Legacy
Blackbird Cloud I

Legacy
Get a demo
Log in

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Factbird Cloud

The new platform
Blackbird Cloud II

Legacy
Blackbird Cloud I

Legacy
Try free




KNOW FOR A FACT WHAT'S
CAUSING DOWNTIME DEFECTS BOTTLENECKS INEFFICIENCIES




Use Factbird's Manufacturing Intelligence Solution to eliminate manual work,
automate data collection, increase machine uptime, optimize assembly lines, and
maintain quality integrity—even when facing production complexities.
‍

Try free for 30 days

4.8
4.8
4.6



Join the next wave of modern manufacturing organizations




HOW YOU'LL USE FACTBIRD
‍


No equipment upgrades required
No IT integrations necessary   
Production remains uninterrupted



COLLECT DATA



automatically with Edge Devices, or directly from your equipment's PLC.


IDENTIFY BOTTLENECKS



with live graphs, stop-cause reporting, and OEE monitoring in the Factbird
Cloud.


OPTIMIZE PRODUCTION



with real-time and historical data that you can rely on to increase
manufacturing performance.




EVERYTHING YOU NEED TO OPTIMIZE YOUR MANUFACTURING PROCESSES

Request demo



EXPLORE FACTBIRD'S MANUFACTURING INTELLIGNECE SOLUTION



See how you can collect data automatically from any machine or process, identify
and stop all areas of downtime to monitor and optimize your production with
confidence.


Edge devices and IIOT gateways
OEE and Production Monitoring
Video and Advanced Analytics
Quality and Process Optimization
Equipment Maintenance
Utility Monitoring


COLLECT DATA WITH PLUG-AND-PLAY EASE

Factbird devices simplify manufacturing data collection by automatically
gathering data from sensors of your choice. The collected data is securely sent
to the cloud where it is transformed into real-time actionable insights.

 * Effortless installation in under 1 hour
   Non-intrusive solution that can be installed in no time, without causing
   interruptions or downtime.
 * No IT integrations necessary
   Streamlined implementation, allowing for quick and efficient deployment
   without system overhauls.
 * Data is safely kept and transmitted
   Advanced encryption and secure network communication protocols to ensure the
   utmost security and safeguard your valuable information.

Learn how


INSTANT INSIGHTS ON OEE 

Factbird's OEE and Production Monitoring brings transparency to your production
line, helping you identify downtime causes and make impactful improvements.

 * Real-time OEE metrics
   Get instant clarity on your production line efficiency
 * Downtime analytics
   Understand the why behind downtimes and strategize to minimize them
 * Impactful improvements
   Data-driven decisions for a more efficient and productive operation

Learn how


TRANSFORM YOUR PROCESS UNDERSTANDING

Factbird brings visual analytics to your production line, offering a new
perspective to understand operations better and drive meaningful improvements.

 * Visual Monitoring
   Witness your production processes in a new, informative light
 * Advanced analytics
   Comphrehensive data for a deeper understanding and effective improvements
 * Insightful improvements
   Use data to drive strategic decisions that positively impacts operations

Learn how


ENHANCE QUALITY AND EFFICIENCY

With Factbird, discover the potential for improvement in your manufacturing
processes, ensuring optimal quality and streamlined operations.

 * Quality improvement
   Identify areas for quality enhancement and drive excellence
 * Process simplification
   Streamline your operations for better efficiency and productivity
 * Effective decisions
   Use insights to make decisions that boost overall performance

Learn how


SIMPLIFY EQUIPMENT MAINTENANCE

Factbird makes proactive equipment maintenance easier, reducing unexpected
downtime and promoting consistent productivity.

 * Proactive maintenance
   Plan and execute preventative maintenance seamlessly
 * Reduced downtime
   Prevent unexpected disruptions and keep the production line moving
 * Optimal productivity
   Maintain equipment health for smoother operations and better output

Learn how


OPTIMIZE RESOURCE USAGE WITH UTILITY MONITORING

Factbird's utility monitoring helps you keep track of your energy and resource
usage, enabling you to make smarter, more sustainable decisions.

 * Real-time monitoring
   Track energy and resource usage as it happens
 * Usage optimization
   Identify wastage, improve effiency, and reduce costs
 * Sustainable decisions
   Make choices that are good for your business and great for the planet

Learn how




WHY FACTBIRD?




WITHOUT FACTBIRD

 * Struggling with limited visibility into production processes
 * Relying on manual data collection and outdated information
 * Inefficient decision-making based on gut feelings and hunches
 * Difficulty identifying and addressing bottlenecks and breakdowns
 * Wasting resources due to suboptimal production efficiency


WITH FACTBIRD

 * Gaining real-time insights into production performance
 * Automating data collection for accurate, up-to-date information
 * Making data-driven decisions with confidence and precision
 * Quickly pinpointing and resolving production issues and bottlenecks
 * Optimizing resource usage, reducing waste, and boosting overall efficiency

the results


MANUFACTURERS USING FACTBIRD SEE SIGNIFICANT OEE INCREASE AFTER ONLY 1 YEAR

Based on customer data, between June 2016 and December 2022.

Pharmaceutical


+26%

How to ensure seamless batch production and data traceability

Learn more
Arrow Right
Food and Beverage


+25%

How to optimize yield with production monitoring and analytics

Learn more
Arrow Right
Industrial Equipment


+21%

How to reduce downtime and with instant visibility into manufacturing process

Learn more
Arrow Right
Construction and Building


+23%

How to optimize material and resources usage and become more efficient

Learn more
Arrow Right
Automotive


+26%

How to accelerate throughput in a high-mix production environment

Learn more
Arrow Right
Plastic, Paper and Packaging


+38%

How to sustain high-speed quality production and reach your output target

Learn more
Arrow Right



LEARN WHY MANUFACTURERS LOVE FACTBIRD


Slide 2 of 7.
Camera and sensors uncover line challenges, leading to a 20% reduction in
downtime


"We added cameras and sensors to our setup to address production stops, enabling
us to identify line issues and promptly resolve them. By monitoring our
production in real-time, we experienced an impressive 20% decrease in downtime."


Martin Ole Madsen
, 
Operations Excellence Manager SVS EUR
, 
Danfoss

Learn more
Arrow Right
Achieving 92% uptime


"We are currently experiencing an extraordinary 13-day streak with 92% uptime on
one of our production lines. It's truly astonishing when we consider the past
performance of the line."


Casper Levorsen
, 
Production Technician
, 
Sintex

Learn more
Arrow Right
Collect data with plug-and-play ease


"It was surprisingly impressive how quickly we completed the installation, and
we were thrilled to discover that we could access live data right away."


Dean O’Loughlin
, 
Continuous Improvement Manager
, 
Star Brands

Learn more
Arrow Right
Factbird integrates with exisiting IT infrastructure


"Factbird's ease of accessibility made it possible to get the data right away,
without interference with our existing IT infrastructure."


Lars Tegner Bjerre
, 
Plant Manager
, 
McBride

Learn more
Arrow Right
My work on the shopfloor became so much easier with valid data


"It didn't take me long to set up the system and start analyzing each batch to
identify the reasons for stops. I was really excited, and so were the operators.
We were able to save a lot of time and suddenly had a clear view of our
production."


Thomas Buthler
, 
Team Leader
, 
Xellia

Learn more
Arrow Right
Understanding the critical role of small stops in production efficiency


"As soon as we installed Factbird, it instantly amazed us. We didn't expect such
quick and positive results. Before Factbird, we often overlooked the
significance of many small stops, but with its help, we realized that these
short interruptions had a bigger impact on production than the longer stops."


Casper Levorsen
, 
Production Technician
, 
Sintex

Learn more
Arrow Right
40% increase in production performance in less than a year by getting reliable
data


“By integrating cameras and sensors, we can combine video footage and data to
quickly identify and resolve issues on the line. Subsequently, we have observed
up to 40% increase in output from the line.”


Martin Ole Madsen
, 
Operation Excellence Manager SVS Europe
, 
Danfoss

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